world news

Waste processing

An apparatus (100) for processing waste material is provided which comprises a heat proof chamber (102), a hot gas inlet (106, 112) for heating the interior of the heat proof chamber (102), and a rotatable drum (118) for containing waste to be processed. The drum (118) has gaps (120) therein, is located within the heat proof chamber (102), and separated therefrom around its edge by a gap. The apparatus (100) is also provided with a drive (126, 128) for rotating the drum (118) at a speed such that, in use, waste material that is heat softened is centrifugally separated from the remainder of the waste and passes through the gaps (120) in the drum (118).




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Process control by blending biomass feedstocks

A process and system is disclosed for optimizing a key parameter of a biomass feedstock that enhances bio-oil production. The process and system involves optimizing the values of the key parameter in multiple biomass feedstocks by regulating their feed rates and blending those feedstocks to produce a cumulative biomass feedstock with an optimal value for the key parameter. The key parameter in the biomass feedstocks is measured and the feed rates of the multiple biomass feedstocks are adjusted in order to produce a cumulative biomass feedstock exhibiting optimal values for the desired key parameter. The key parameters can include compositional properties, such as lignin content or mineral content, and/or fluidization properties of the biomass materials, such as density, particle cohesion force, or particle size.




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Pyrolysis fuels and methods for processing pyrolysis fuels

Pyrolysis fuels and methods for processing pyrolysis fuel are provided. In one embodiment, a method of processing pyrolysis fuel converts biomass to pyrolysis fuel including pyrolysis oil and char particles. Also, the method includes resizing a portion of the char particles so that substantially all resized char particles have a largest dimension no greater than about 5 microns.




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Method for compacting coal in a manner suitable for coke oven chambers

A method for compacting coal in a manner suitable for coke oven chambers is described. The coal is initially compressed by means of a suitable compressing device into one or more coal cakes, and the obtained coal cakes are divided into compacted products by a cutting device. The compacted products are stacked on top of the each other such that they can be loaded into a coke oven chamber for coking. The compacted products enable the coke oven chambers to be loaded in a precise and a coal loss-free manner. The coal compacted products are easy to store.




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Pyrolysis process and products

A pyrolysis device and process to convert a carbonaceous feedstock to a carbon solid and pyrolysis gas, and processes for refining the resulting carbon solid and pyrolysis gases. The pyrolysis process may include introducing a carbonaceous feedstock into a pyrolysis processor having a vertical rotary tray processor, heating the feedstock to a temperature above about 790° F., removing a carbon material from a bottom of the pyrolysis processor, and removing a pyrolysis gas from a top of the pyrolysis processor.




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Processing organic materials

A method and an apparatus for pyrolysing a solid organic feed material are disclosed. Solid organic material is moved through a reaction chamber and exposed to a temperature profile within the chamber that dries and pyrolyses the organic material and releases water vapour and a volatile products gas phase. The water vapour phase and the volatile products gas phase are moved counter-current to the solid organic material so that the water vapour phase and condensable components of the volatile products gas phase condense in cooler upstream sections of the chamber and form a liquid water product and a separate liquid oil product. The liquid water product is discharged via an outlet along the length of the chamber and a dried and pyrolysed solid product is discharged from a downstream outlet in the chamber. The chamber includes a plurality of heat transfer members extending within the chamber and a supply of oxygen-containing gas for establishing and maintaining the temperature profile within the chamber.




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Process and device for fluidized bed torrefaction and grinding of a biomass feed for subsequent gasification or combustion

A process and a unit for fluidized bed torrefaction and grinding of particles of a biomass with a largest dimension of 2 cm to 5 cm, and which unit contains an envelope having a general shape of a sector having a) two substantially vertical walls delimiting that sector; and b) at least one inclined wall defining three zones, from bottom to top: a lower zone provided with a fluidization means, and provided with a grinder placed at the bottom of that zone; an intermediate zone (2) provided with a fluidization means; and an upper zone (3) provided with a fluidization means; and a pipe (11) for introducing the particles reaching into the unit to the level of the intermediate zone.




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Production of higher quality bio-oils by in-line esterification of pyrolysis vapor

The disclosure encompasses in-line reactive condensation processes via vapor phase esterification of bio-oil to decease reactive species concentration and water content in the oily phase of a two-phase oil, thereby increasing storage stability and heating value. Esterification of the bio-oil vapor occurs via the vapor phase contact and subsequent reaction of organic acids with ethanol during condensation results in the production of water and esters. The pyrolysis oil product can have an increased ester content and an increased stability when compared to a condensed pyrolysis oil product not treated with an atomized alcohol.




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Carbon-based durable goods and renewable fuel from biomass waste dissociation for transportation and storage

Techniques, systems, apparatus and material are described for generating renewable energy from biomass waste while sequestering carbon. In one aspect, a method performed by a reactor to dissociate raw biomass waste into a renewable source energy or a carbon byproduct or both includes receiving the raw biomass waste that includes carbon, hydrogen and oxygen to be dissociated under an anaerobic reaction. Waste heat is recovered from an external heat source to heat the received raw biomass waste. The heated raw biomass waste is dissociated to produce the renewable fuel, carbon byproduct or both. The dissociating includes compacting the heated raw biomass waste, generating heat from an internal heat source, and applying the generated heat to the compacted biomass waste under pressure.




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Method for producing individual compacts suitable for coke oven chambers by dividing a coal cake in a non-mechanical manner

A method for producing individual compacts made of coke and suitable for coke oven chambers by dividing a coal cake in a non-mechanical manner, wherein the coal cake is produced by a compression method according to the prior art and the coal cake is divided by non-mechanical, energy-supplying media, and the non-mechanical media supplying shearing energy are, for example, a laser beam, a high-pressure water jet, an abrasive-solid jet, an ultrasonic beam, a compressed-air jet, or a gas jet. By using the method, coal compacts can be produced from coal cakes without forming dust, without wearing out cutting tools, and with high precision.




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Method of increasing anhydrosugars, pyroligneous fractions and esterified bio-oil

The device and method are provided to increase anhydrosugars yield during pyrolysis of biomass. This increase is achieved by injection of a liquid or gas into the vapor stream of any pyrolysis reactor prior to the reactor condensers. A second feature of our technology is the utilization of sonication, microwave excitation, or shear mixing of the biomass to increase the acid catalyst rate for demineralization or removal of hemicellulose prior to pyrolysis. The increased reactivity of these treatments reduces reaction time as well as the required amount of catalyst to less than half of that otherwise required. A fractional condensation system employed by our pyrolysis reactor is another feature of our technology. This system condenses bio-oil pyrolysis vapors to various desired fractions by differential temperature manipulation of individual condensers comprising a condenser chain.




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Method for converting waste plastic to lower-molecular weight hydrocarbons, particularly hydrocarbon fuel materials, and the hydrocarbon material produced thereby

The method produces a hydrocarbonaceous fluid (a liquid mixture of hydrocarbons, or in other words a mixture of hydrocarbons which is liquid at ambient room temperature and atmospheric pressure), which functionally is a liquid hydrocarbon fuel, from a feed of waste plastic. The method can comprise the steps of: (step 1) melting a feed of substantially solid waste plastic in an aerobic atmosphere (for instance, air) whereby a waste-plastic melt is produced; (step 2) distilling at least a portion of the waste-plastic melt whereby a hydrocarbonaceous distillate is produced; and (step 3) collecting the hydrocarbonaceous distillate. That distillate is generally referred to above as a condensate. The method can include the step of comminuting the feed of substantially solid waste plastic into pieces substantially no greater than about 1.5 cm2 prior to step 1. The method can also include the step of adding an effective amount of a cracking catalyst to the waste plastic prior to step 2.




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Disposal method for entirely recycling solid refuse

A disposal method for entirely recycling solid refuse includes the following steps: sorting, crushing, drying, pressing with high pressure to shaped articles, producing charcoal from combustible refuse in high temperature and firing incombustible refuse in high temperature, at last cooling high temperature articles to obtain solid fuel with various shapes and bricks or board used for building. The method achieves entirely recycling house refuse, especial solid refuse. The method recycles solid refuse to obtain fuel and building material with economic value. The method is simple and its processing cost is low.




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Coking plant with flue gas recirculation

Improvement in carbonization in a carbonization furnace and simultaneous reduction in NOx emissions is achieved by recirculation of waste gas from a coking oven back to the oven chamber, the downcomers, or the sole channel system.




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Carbonization method and device

The invention relates to a method of manufacturing charcoal. It is characterized in that: first hot gases are generated by at least one heating means; its first gases are mixed with second gases in order to form a gas mixture; this mixture is sent into a charge of wood in order to generate therein a pyrolysis front; an overpressure is created between the upstream end and the downstream end of the charge so as to force this front to pass through it in one direction, namely from the upstream end to the downstream end; and third gases are recovered downstream of the charge, at least a first portion of said third gases, in the form of a stream of said second gases, is conveyed by a conveying means. The invention also relates to a device for implementing this method.




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Method for processing biomass

A method for processing biomass to produce biofuel includes decomposing lignocellulosic material into byproduct polymers that include lignin, decomposing the lignin into targeted chemical fragments, and chemically converting the targeted chemical fragments into a biofuel.




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Solids removal from bio-oil using biomass filter aid

A green process and system are disclosed for utilizing a biomass filter aid in the filtration of a bio-oil. The process comprises filtering a bio-oil containing residual solids from a conversion reaction in the presence of the biomass filter aid to produce a filtered bio-oil. The biomass filter aid facilitates efficient removal of residual solids from the bio-oil. The spent biomass filter aid containing the residual solids may be recycled as a conversion feedstock or used as a combustion heat source in the biomass conversion system.




world news

Coal processing to upgrade low rank coal having low oil content

A method of treating untreated low calorific coal containing moisture and organic volatiles includes feeding untreated coal to a dryer, and drying the coal. The dried coal is subjected to a pyrolyzing step where oxygen-deficient gases are brought into contact with the coal, thereby lowering the volatile content of the coal and producing a stream of pyrolysis effluent gases. The pyrolysis effluent gases are subjected to a separation process to separate lean fuel gases from liquids and tars, wherein the separation process removes less than about 20 percent of the pyrolysis effluent gases as the liquids and tars, with the remainder being the lean fuel gases. The lean fuel gases are returned to the dryer combustor, the pyrolyzer combustor, or the pyrolyzer.




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Depolymerizatin of plastic materials

A styrene monomer reclamation process and system is described. The styrene monomer reclamation process includes providing a waste plastic. The waste plastic includes styrenic polymers. The waste plastic is formed into polymer particles. At least a portion of the polymer particles are dissolved in a solvent to form a polymer stream. The dissolved polymer particles are depolymerized to form a styrene monomer stream.




world news

Carbon-based durable goods and renewable fuel from biomass waste dissociation

Techniques, systems, apparatus and material are disclosed for generating renewable energy from biomass waste while sequestering carbon. In one aspect, a method performed by a reactor to dissociate raw biomass waste into a renewable source energy or a carbon byproduct or both includes receiving the raw biomass waste that includes carbon, hydrogen and oxygen to be dissociated under an anaerobic reaction. Waste heat is recovered from an external heat source to heat the received raw biomass waste. The heated raw biomass waste is dissociated to produce the renewable fuel, carbon byproduct or both. The dissociating includes compacting the heated raw biomass waste, generating heat from an internal heat source, and applying the generated heat to the compacted biomass waste under pressure.




world news

Air proportioning system for secondary air in coke ovens depending on the vault vs. sole temperature ratio

A device for proportioning of secondary combustion air into the secondary air soles of coke oven chamber ovens is shown. The device is formed by a slide gate or a parallelepiped device or by plates moved by means of a thrust bar, the thrust bar being moved longitudinally in parallel to the coke oven chamber wall so that the plates move away from the secondary air apertures and open or close these. The thrust bar is moved by means of a positioning motor, with the power transmission being effected hydraulically or pneumatically. Via suitable measuring parameters, it is thus possible to optimize secondary heating so that heating is provided evenly from all sides, thus achieving an improvement in coke quality.




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Continuously converting biomass

Methods, devices and systems for continuously converting biomass are described herein. A device has a feed section for holding a moving bed of biomass, namely wood, having a drying section, a flame zone for degassing, and a, smolder zone for carbonizing the biomass into a solid converted product, namely charcoal. The device includes a tank for collecting the solid converted product arranged below a grate and coupled with the feed section in a gas-tight manner. The system comprising the device, a biogas plant and/or a combined heat and power plant conveys the liquid converted product, namely pyroligneous acid or acetic acid, to the biogas plant and/or the solid converted product, namely charcoal, to the combined heat and power plant.




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Selective temperature quench and electrostatic recovery of bio-oil fractions

A process for quenching, separating and collecting targeted components of a hot pyrolysis product stream from the pyrolysis of biomass is provided. The process utilizes sequential steps of rapid quenching and electrostatic precipitation comprising injecting a coolant comprising at least one of nitrogen, a noble gas and mixtures thereof into a hot pyrolysis vapor to selectively condense a first fraction of components from the hot pyrolysis vapor at a first predetermined temperature which is then collected by electrostatic precipitation in a first electrostatic precipitator at about the first predetermined temperature, where a wall temperature of the first electrostatic precipitator is maintained slightly higher than the first predetermined temperature. The sequential steps of coolant injection and collection are repeated at progressively cooler temperatures in order to selectively collect one or more fractions of the hot mixture.




world news

Ultrasonic microwave molecular vacuum distillation system for waste tires

A system for tire distillation including an upper chamber, a first conveyor configured to transport a tire through the upper chamber, a lower chamber located beneath the upper chamber, the lower chamber that includes an ultrasonic purge chamber configured to radiate the tire with ultrasonic radiation, a microwave radiation chamber configured to radiate the tire with microwave radiation, and a second conveyor configured to transport the tire from the ultrasonic purge chamber to the microwave radiation chamber. The system further includes a vacuum system configured to maintain an atmosphere in the ultrasonic purge chamber and the microwave radiation chamber under a vacuum wherein the tire is preheated during conveyance through the upper chamber from heat produced in the lower chamber.




world news

Reciprocating reactor and methods for thermal decomposition of carbonaceous feedstock

The present technology describes apparatus, systems, and methods for the thermal decomposition of carbonaceous feedstocks through continuous pyrolysis. A reciprocating reactor is described that includes an inner reactor pipe and an outer reactor pipe. The outer reactor pipe has a first portion that surrounds the inner reactor pipe forming an annulus space, and a second portion that extends beyond the inner reactor pipe and forms a turnaround zone. The inner reactor pipe defines an inner reactor zone that produces partially reacted carbonaceous feedstock, and the annulus space defines an outer reactor zone that produces product gases and solids.




world news

Method and device for processing plastic waste, especially polyolefins

A method for processing plastic waste, in particular polyolefins, and a device for processing plastic waste, in particular polyolefins, are used especially in the industrial utilization of plastic waste. The method consists in that a primarily refined charge after being fed into a reactor (6) is fluidized and cracked during forced progressive-rotational movement coinciding with heating. A gas-steam fraction obtained during a utilization process is continuously guided out to a cooling system whereas impurities are periodically guided out from the reactor (6) to a waste tank (22).




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Process for heat treatment of biomass with a coolant solid

A process for heat treatment of a solid, with a coolant solid, in which a stage for mixing the solid with the pre-heated coolant solid is carried out, with the coolant solid being a solid hydrocarbon. The solid hydrocarbon is ground, before the mixing stage with the solid, to obtain a solid hydrocarbon powder with a grain size of between 20 μm and 300 μm. The solid is ground, before the mixing stage with the coolant solid, to obtain solid pellets with a thickness of between 1 mm and 30 mm, a width of between 1 mm and 40 mm, and a length of between 1 mm and 100 mm. The mixing is carried out at a temperature of between 80° C. and 700° C.




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Fast pyrolysis catalytic cracking pipe for producing bio-oils

A pyrolyzer apparatus (i.e. a “cracking pipe”) comprises a first screen, a second screen, and a catalyst material positioned between the first and second screens. The pyrolyzer is structured so that feedstock is pyrolyzed and pyrolyzer-generated gas is drawn through the first screen, through the catalyst material, and then through the second screen in series. The gas may then be directed to other processing equipment so that bio-oil is extracted from the gas.




world news

Method to reduce heat radiation losses through coke oven chamber doors and walls by adapting the coal cake in height or density

A method for reducing the coking time in the oven area near the door or end wall and for improving coke quality and situation of emissions by compensating for radiation losses through coke oven chamber doors and end walls is described. This compensation is accomplished by varying the height of the coal cake in the environment of the frontal coke oven chamber doors. The variation is achieved both by increasing or decreasing the coal cake over part of the length or over the entire length of the coke oven chamber door. The reduction in the height of the coal cake can be generated by omission of coal or coal compacts, the increase in height can be accomplished by stacking of coal and pressing or adding of coal compacts, with it also being envisaged to omit the pressing cycle so as to obtain a recess with a lower coal cake density which also has less heat radiation.




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Controllable air ducts for feeding of additional combustion air into the area of flue gas channels of coke oven chambers

A device for feeding and controlling secondary air from secondary air ducts into flue gas channels of horizontal coke oven chambers is shown. The flue gas channels are located underneath the coke oven chamber floor on which coal carbonization is realized. The flue gas channels serve for combustion of partly burnt coking gases from the coke oven chamber. The partly burnt gases are burnt with secondary air, thus heating the coke cake also from below to ensure even coal carbonization. Secondary air comes from the secondary air ducts connected to atmospheric air and to the flue gas channels. Controlling elements are mounted in the connecting channels between the flue gas channels and secondary air ducts which can precisely control the air flow into the flue gas channels. Thereby, it is possible to achieve a much more regular heating and heat distribution in coke oven chambers. The actual controlling devices in the connecting channels can be formed by turnable pipe sections, wall bricks, or metal flaps. It is particularly advantageous to utilize a hump-like facility (tabouret) which sits in the secondary air ducts and which is comprised of a tabouret plate with a central opening that is slid under the corresponding embranchment to regulate the gas stream. The controlling mechanism can be actuated manually, electrically, or pneumatically. Thereby, the controlling device can also be automated.




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Device for loading printing plates on a plate cylinder of a rotary offset press

The loading device according to the invention comprises a magazine for receiving at least one printing plate and transferring it from the magazine to the plate cylinder. It also comprises at least one guide rail to guide a printing plate during transfer thereof by cooperation with a notch of a front edge of the printing plate, the notch sliding along the guide rail during the transfer.




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Solvent assisted method of microcontact printing

A method of microcontact printing comprises (a) providing an elastomeric stamp comprising a printing surface inked with an ink comprising surface-functionalizing molecules, (b) treating the inked printing surface of the stamp with solvent, and (c) contacting the treated inked printing surface of the stamp to a surface of a substrate. The printing surface of the stamp comprises a first relief pattern, or the surface of the substrate comprises a second relief pattern, or both of the surfaces comprise the relief patterns, and a pattern of surface-functionalizing molecules is transferred to the substrate according to one or both of the relief patterns.




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Apparatus for and method of producing proof prints

An apparatus for producing proof prints on which the correctness of page impositions can be checked comprises a stand configured to receive a roll of paper. A first printer and a second printer are provided for printing pages on the front side and the rear side, respectively, of a paper web fed from the paper roll. An optical sensor is arranged between the first printer and the second printer. The optical sensor is configured to detect the position of an alignment mark which has been printed by the first printer on the front side of the paper. A control unit modifies the spatial relationship between the rear side of the paper and what is printed on the rear side of the paper depending on the detected position of the alignment mark. This can be accomplished either by electronically modifying the second pages as such, or by mechanically modifying the paper position with respect to a printing head contained in the second printer.




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Reflection densitometer

A method for determining optical density is disclosed. A first measurement is taken on a white area of a substrate (402). A second measurement is taken on an area of the substrate printed with ink (404). A relative optical density of the ink is determined using the first and second measurements (406).




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Marking and/or scanning head, apparatus, and method

The invention relates to a marking and/or scanning head comprising a plurality of receiving spaces in which individual marking and/or sensing devices can be arranged for marking and/or scanning an object, wherein the receiving spaces are arranged in at least two sub-arrays, wherein at least one sub-array is movable and/or rotatable with regard to at least one other sub-array. The invention further relates to a marking and/or scanning apparatus and a method for operating a marking and/or scanning head or apparatus.




world news

Method and device for controlling the register settings of a printing press

A method for controlling register settings of a printing press, includes rotating imaging cylinders of a first print unit and a second print unit, located downstream of the first print unit in a movement direction of a print medium, at a rotational speed to print an image on the print medium. The method includes of changing a length of the print image to a pre-determined length. The method further includes changing a register setting of the imaging cylinder of the second print unit based on the predetermined change in length of the print image to avoid misalignment of the print image printed by the first and the second print units on the print medium. Changing the register setting is dependent on a length of a section of the print medium between the first and the second print units. A device for controlling register settings of a printing press is also disclosed.




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Digital sheet-fed printing method

A digital sheet-fed printing method includes providing one cycle of printing to print on a series of sheets of paper whose number is equal to the least common multiple of respective numbers of allocated positions; producing a reference signal on the basis of which an image in each color is printed on the sheet of paper; detecting with an image detection sensor means a mutual out of register between images in different colors printed on each sheet of paper in the series, furnishing the printing control means with a detection signal for each sheet of paper from the image detection sensor, and correcting the timing at which each image is printed on each sheet of paper in one cycle of printing so that timings to print the images in different colors on each sheet of paper coincide with one another; and printing images in the different colors.




world news

Method of printing an image on a gelatin capsule

A paintball or other gelatin capsule has a printed image applied to its shell before encapsulation using a gelatin ribbon printing machine. The printing machine includes a motor driven cylindrical casting drum, a cylindrical print roll having a pattern formed on and around its outer periphery, said print roll being positioned relative to said casting drum so that said gelatin ribbon is sandwiched in between and in contact with both said casting drum and said print roll and so that the print roll is rotary driven by said casting drum solely through frictional contact with the gelatin ribbon. A rotary ink roller is in contact with the print roll to drives the ink roller solely through frictional contact between said print roll the inking roller. A doctor blade is configured to scrape excess ink from said inking roller. A method of printing on a gelatin capsule is also provided.




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Operation of a cold foil apparatus by a printing press

A method of transferring a transfer foil having an image forming layer through a transfer gap of a printing press under a foil cycle timing control that is selectively changeable such that it can be turned on, turned off, or is adjustable in its frequency and period of operation as a function of operating parameters of the press.




world news

Data storage system and apparatus

A data storage system, having a data processor operable to convert digital data signals into ink dot patterns, and a data processor operable to receive the ink dot patterns and convert them into digital signals, the system having at least one print media receiving carrier or panel, a printing member operable to deposit ink dot patterns in a print medium on the carrier panel, and a print media reader operable to read the ink dot patterns and create data signals there from, and a method of storing and retrieving data.




world news

Screen printer and method for detecting amount of residual paste

A light receiving section 27b receives a measurement beam, which is cast from a light projection section 27a and partially blocked by cream solder 19 scraped up by a squeegee 16, whereby a sensor 27 measures a one-dimensional size of a predetermined region of a cross sectional profile of the cream solder 19 as a cross sectional paste length and takes the cross sectional paste length as an index for an amount of residual cream solder 19. The amount of residual cream solder 19 can be numerically grasped at all times, so that versatility and accuracy in detecting the amount of residual cream solder 19 can be assured.




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Printers, methods, and apparatus to filter imaging oil

Printers, methods, and apparatus to filter imaging oil are disclosed. An example apparatus to filter imaging oil, includes adjacent electrodes and a switching circuit. The example switching circuit selectively generates an electrostatic field between the adjacent electrodes to cause particles suspended in the imaging oil between the adjacent electrodes to adhere to at least one of the adjacent electrodes, and generates an alternating electric field between the adjacent electrodes to cause the particles to be detached from the adjacent electrodes.




world news

Optimization of UV curing

A system and method of preparing a flexoplate so it is suitable for the printing of high resolution patterns. The method includes controlling the curing conditions of the flexoplate, thereby controlling the properties of said flexoplate such as floor thickness, pattern cross-sectional geometry, repeatability of printed features during the printing process, and durability of the flexoplate during the printing process.




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Method and apparatus to position and align pre-punched printing plates on an imaging cylinder

An apparatus and method for positioning and aligning one or more pre-punched printing plates on a cylinder for imaging a plate in a computer-to-plate drum imaging device. The apparatus includes an imaging cylinder and a registration device connectable to the cylinder. The apparatus includes at least one groove and one pair of register pins, with a first register pin in a fixed position, and a second register pin movable in the groove to a second position, and collinear with the first register pin in the axial direction of the cylinder, arranged such that when connected to the cylinder, the registration device allows a plurality of pre-punched printing plates with variable widths to be positioned and aligned on the cylinder with simplicity.




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Web coating applicator with cooling and material recovery

Apparatus and method for applying a water-based emulsion of silicone fluid to a printed web required to be cooled, such that evaporative cooling of the web is promoted in addition to coating of said web with a silicone material. Water evaporated following the application of the silicone fluid to the web is recovered by condensation on the applicator(s) and reapplied to the web, thus economizing the amount of silicone fluid mixture necessary to provide both cooling and enhanced slip characteristics necessary for further handling and processing of the web. The condensation step is effected by containing the evaporated water from the web within a compact enclosure enveloping both the applicator(s) and the web, and optionally chilling said applicator(s) with a cooling medium, preferably water, by means of said cooling medium flowing through at least one of the applicators. In certain embodiments, in addition to condensing the evaporated water, the airborne silicone mist created in the coating step is captured and is returned to the fluid applicator.




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High speed printing ink

Formulations for solvent-based flexographic or rotogravure inks, which are capable high-quality, defect-free printing at high speeds, contain flexographic ink resins solutions and solvent mixtures which are designed to maintain a dynamic solubility parameter in the ink as the dry state is approached during the printing process. The inks described show extremely high quality printing at linear press speeds above 1800 fee per minute (ca 0.549 km/min).




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Systems for dampening fluid removal, vapor control and recovery for ink-based digital printing

A system for dampening fluid recovery in an ink-based digital printing system includes a seal manifold having a front seal portion, the front seal portion having an upper wall facing the imaging surface, the upper wall being configured to define an air flow channel with the imaging surface, the upper wall being contoured to form a distance between the upper wall and the imaging surface at an evaporation location that is less than distance between the upper wall and the imaging surface at locations interposing the evaporation location and a vacuum inlet channel of the seal manifold.




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Hybrid image format

Hybrid image format techniques are described in which multiple resolution images are concatenated to a standard bitmap image to create a hybrid image file. The hybrid image file is created through combining a relatively low resolution image with the additional images in a multi-frame format having higher resolution. The hybrid image file may contain data detectable to signal that higher resolution images are available in the hybrid image file. A hybrid aware application may be configured to detect and output a higher resolution image from the hybrid image file based on detection of the data. A legacy application that is not configured to detect the data may be unaware of higher resolution images contained in the hybrid image file, and accordingly outputs the relatively low resolution image.




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Method and an apparatus for processing a lenticular printing substrate

A method for preparing a lenticular guide roll for use in a lenticular printing run. The method comprises providing a printing roll of a printing press and a first piece of lenticular media. The first piece of lenticular printing substrate has a pitch which is substantially identical to a second lenticular printing substrate to be used in the lenticular printing run. The, method further comprises attaching the first piece of lenticular printing substrate to the printing roll to allow the maneuvering of the second lenticular printing substrate by the printing roll in the printing press.




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Environmental control subsystem for a variable data lithographic apparatus

Methods and structures are disclosed to minimize the presence of vapor clouding in the path between an energy (e.g., radiation) source and the dampening fluid layer in a variable data lithography system. Also disclosed are conditions for optimizing vaporization of regions of the dampening fluid layer for a given laser source power. Conditions are also disclosed for minimizing re-condensation of vaporized dampening fluid onto the patterned dampening fluid layer. Accordingly, a reduction in the power required for, and an increase in the reproducibility of, patterning of a dampening fluid layer over a reimageable surface in a variable data lithography system are disclosed.