A bound system including a plurality of pages and a cover and/or divider including a bound outer edge and a plurality of free outer edges. The cover and/or divider may be bound to the plurality of pages along the bound edge. The cover and/or divider may include one or more discreet tabs extending generally outwardly relative to one of the edges. Each tab may be integrally formed from a single piece of material with the rest of the cover and/or divider. Each tab further may have an opening formed therethrough and is configured to receive at least part of a binding device therethrough to thereby couple the cover and/or divider to the binding device.

The invention relates to a device for holding sheets in a binder which form a folded stack, comprising a holding element (3) connected to the spine (2) of the binder (1). According to the invention, the holding element (3) engages behind the innermost sheet of the stack (4) at its fold (9).

A binding structure for binding a bundle of sheets and that includes a base and a pair of opposed position legs that are integrally formed with and extend from respective sides of the base. The pair of legs and base together defines a retention area in which the bundle of sheets is held. The pair of legs is constructed and arranged with a resilient bias toward each other, but separable to enable the bundle of sheets to be held therebetween under a biasing force. The legs each have at least one inwardly directed rib arranged for contact with opposed sides of the bundle of sheets, and a thermal adhesive layer is disposed on the base and upon which the bundle of sheets rests, to be later formed in a thermal binding machine.

A multi-pocketed decorative fabric organizer that resembles a folding file and serves as a workspace when opened and then folds up in seconds keeping all the items and materials stored in it intact, and provides a portable and compact organizer for various purposes. The organizer consists of a hard surface that folds out to a writing or working space consisting of conveniently located plastic storage pockets and an exterior of decorative fabrics.

The invention provides a method and apparatus for applying shipping labels over both folded or non-folded packing slips, or the like, at a single print-and-apply station, either through use of a label configured for application to a substrate and also in a superposed registered manner to another label of identical construction previously attached to the substrate, or by using a shipping label having a non-aggressive adhesive applied to a removable center section of the shipping label for attachment of the packing list, or the like, to the shipping label prior to application of the shipping label to the substrate.

Disclosed is a plastic film with concealed tearable strip, which includes a film body; at least one first tearable strip having two sides respectively forming first and second joint sections; and at least one second tearable strip having two sides respectively forming a third joint section and an internal tear line. The first and second tearable strips each have one side connected to the film body. The first joint section has two sides each forming a tear line. The third joint section has one side forming at least one tear line. The third joint section and the internal tear line have inside faces respectively coupled to the first and second joint sections, whereby the first and second tearable strips are respectively located at outside and inside of the film body and the second tearable strip is concealed at the inside of the film body.

Method for binding a bundle of loose leaves or the like in a cover. The method includes the step of providing an end leaf that includes a fixing strip on a side edge, with the fixing strip partly fixed to the end leaf and provided with a strip of glue on a part of the fixing strip which is not fixed to the end leaf. On the side of the fixing strip turned away from the end leaf, said strip of glue being provided with a removable foil. Another step is binding a free edge of the bundle of loose leaves together with the end leaf. Further steps include removing the foil, and providing the bound edge of the bundle of leaves and the end leaf in the back of the cover and fixing thereof in the cover only by the strip of glue.

Recessed adhesive binding systems. One system can include a plurality of sheets arranged in a stack, each of the plurality of sheets having a front surface, a rear surface, and an exposed edge. At least one of the front surface and the rear surface of each of the plurality sheets can include at least one recessed adhesive positioned adjacent the exposed edge to form an at least partially exposed recessed adhesive, which can be selectively activated. The rear surface of a first sheet in the plurality of sheets can be positioned adjacent the front surface of a second sheet in the plurality of sheets, or vice versa, and the exposed edges of the plurality of sheets can be staggered, such that the exposed edge of the second sheet extends further outwardly from the stack than the exposed edge of the first sheet in the stack.

An interchangeable story pillow book system having audio content playback has a book core structure having a spine member, a front cover member, a back cover member, a first page member, and a second page member. The book core structure resembles a book having pages. The system has an audio recording and output system having a microprocessor, a speaker, a microphone, a data storage component, a plurality of activation switches, a power source, and a data interface component. The system has a padded multi-page book sheath having a front cover sheath, a back cover sheath, a first page sheath, and a second page sheath. The book sheath is located over and onto the book core structure.

A system for affixing a printed image onto a book cover, comprising a sleeve having a front surface, a back surface and four edges. The sleeve includes a front layer having a transparent window region surrounded by an opaque mask region and a back layer joined to the front layer along at least two of the edges, wherein the back layer is not joined to the front layer along at least one of the edges thereby providing at least one open edge adapted to receive the printed image. Adhesive strips having peelable coverings are affixed onto the back surface of the sleeve along at least two of the edges. The opaque mask region is adapted to cover the edges of the printed image, and the adhesive strips are adapted to affix the sleeve onto the book cover.

A book having a page construction for improved page manipulation. The book includes a plurality of pages bound together at an edge margin, wherein each page includes a bound edge and a plurality of free edges. At least one of the free edges of at least one of the pages includes an edge relief. The pages may comprise cardboard or other stiff material having a thickness. The free edges include opposed top and bottom edges and a side edge. The edge relief may extend along the entire side edge or only a portion thereof. The edge relief may be in the form of, for example, a chamfer, a bevel, a radius, a notch, a step, or the like.

Circuits and techniques to linearize the operation of an RF power amplifier are described. A linearizer circuit may include a non-amplification signal path which includes a delay line and an amplification signal path which includes at least one amplifier stage. In some embodiments, the amplification signal path may include an odd number of amplification stages. The linearizer may be used to precondition an input signal of an RF power amplifier in a manner that improves the overall linearity of operation.

A differential circuit with a function to compensate unevenness observed in the differential gain thereof is disclosed. The differential circuit provides a low-pass filter in one of the paired transistors not receiving the input signal in addition to another low-pass filter that provides an average of output signals as a reference level of the differential circuit. The cut-off frequency of the filter is preferably set to be equal to the transition frequency at which the self-heating effect explicitly influences the trans-conductance of the transistor.

An amplifier circuit includes an input terminal and an output terminal. A current sinking transistor includes a first conduction terminal coupled to the output terminal and a second conduction terminal coupled to a reference supply node. A voltage sensing circuit has a first input coupled to the input terminal and a second input coupled to the output terminal. An output of the voltage sensing circuit is coupled to the control terminal of the current sinking transistor. The voltage sensing circuit functions to sense a rise in the voltage at the output terminal which exceeds the voltage at the input terminal, and respond thereto by activating the current sinking transistor.

An amplifying structure includes a main amplifier configured to amplify a first signal; and a peak amplifier configured to amplify a second signal, each of the main amplifier and the peak amplifier including, respectively, a hybrid power device, the hybrid power device including, a first power transistor die configured to amplify signals of a first frequency, and a second power transistor die configured to amplify signals of a second frequency different than the first frequency.

A TIA circuit and method are provided that merge the automatic gain control function with the bandwidth adjustment function to allow the TIA circuit to operate over a wide dynamic range at multiple data rates. The TIA circuit has an effective resistance that is adjustable for adjusting the gain and the bandwidth of the TIA circuit. The mechanism of the TIA circuit that is used to adjust the effective resistance, and hence the gain and bandwidth of the TIA circuit, is temperature independent, and as such, the performance of the TIA circuit is not affected by temperature variations.

Split amplifiers with configurable gain and linearization circuitry are disclosed. In an exemplary design, an apparatus includes first and second amplifier circuits and a linearization circuit, which may be part of an amplifier. The first and second amplifier circuits are coupled in parallel and to an amplifier input. The linearization circuit is also coupled to the amplifier input. The first and second amplifier circuits are enabled in a high-gain mode. One of the first and second amplifier circuits is enabled in a low-gain mode. The linearization circuit is enabled in the second mode and disabled in the first mode. The amplifier is split into multiple sections. Each section includes an amplifier circuit and is a fraction of the amplifier. High linearly may be obtained using one amplifier circuit and the linearization circuit in the low-gain mode.

Embodiments include systems and methods for accurately controlling gain of a high-speed variable-gain amplifier (VGA) without adversely impacting bandwidth performance. Embodiments include a VGA with a variable resistor, for which resistance is a function of a control level. A gain calibration system controls the control level by using a gain control feedback subsystem to sample outputs of a duplicate VGA, which includes a duplicate variable resistor. The sampled duplicate outputs are compared to a target gain generated by a reference generator. The control level can be fed back to control the gain of the duplicate VGA until the target gain is reached. The control level can also be fed to the actual VGA to control its gain. By performing gain control on the duplicate VGA without interfering with the output signal path of the actual VGA, the actual VGA's gain can be accurately controlled without impacting its bandwidth.

This disclosure relates generally to radio frequency (RF) amplification devices and methods of limiting an RF signal current. Embodiments of the RF amplification device include an RF amplification circuit and a feedback circuit. The RF amplification circuit is configured to amplify an RF input signal so as to generate an amplified RF signal that provides an RF signal current with a current magnitude. The feedback circuit is used to limit the RF signal current. In particular, a thermal sense element in the feedback circuit is configured to generate a sense current, and thermal conduction from the RF amplification circuit sets a sense current level of the sense current as being indicative of the current magnitude of the RF signal current. To limit the RF signal current, the feedback circuit decreases the current magnitude of the RF signal current in response to the sense current level reaching a trigger current level.

High impedance, high frequency nanoscale device electronics configured to interface with low impedance loads include an impedance transforming stage constructed of multiple nanoscale devices, such as carbon nanotube field-effect transistors. In an embodiment of the present invention, an impedance transforming output stage of a multistage amplifier is configured to drive a 50 ohm transmission line with unity voltage gain using multiple carbon nanotube field-effect transistors in parallel. In a further embodiment, a receiver provided for an electronically steered receive array is a monolithic, lumped-element system formed from nanoscale devices and configured to interface with the external electrical systems via a single transmission line.

A pop-free single-ended output class-D amplifier includes: an input signal generator for generating an input signal; a power supply for supplying input power; a reference voltage generator for generating a reference voltage; a gain-adjustable stage for generating an amplified signal according to the reference voltage and adjusting a gain of the single-ended output class-D amplifier; a pulse width modulation module for outputting a pulse width modulation signal according to the reference voltage, the amplified signal, and the input power; a low-pass filter for low-pass filtering the pulse width modulation signal to generate an output voltage; and a logic controller for generating at least one control signal to control the reference voltage generator, the gain-adjustable stage, and the pulse width modulation module according to the input power, the reference voltage, and the pulse width modulation signal.

Circuitry for reducing power consumption is described. The circuitry includes a power amplifier. The circuitry also includes a predistorter coupled to the power amplifier. The circuitry further includes a power supply coupled to the power amplifier. The circuitry additionally includes a controller coupled to the power amplifier, to the predistorter and to the power supply. The controller captures a transmit signal and a feedback signal concurrently and determines a minimum bias voltage from a set of voltages and a predistortion that enable the power amplifier to produce an amplified transmit signal in accordance with a requirement.

An amplifier circuit amplifies a signal for wireless transmission. A feedback circuit, including a capacitor, is coupled to the amplifier circuit. Components of the feedback circuit are selected based on a feedback factor such that an input impedance to the amplifier circuit has a same impedance characteristic as a feedback circuit impedance of the feedback circuit.

A method of operating a switched-mode power supply (SMPS) for supplying power to a load circuit, which draws a supply current that varies with an input signal to the load circuit is disclosed. The method comprises monitoring the input signal and controlling the amount of accumulated energy transferred for consumption by the load circuit, in use, in accordance with the input signal.

A radio frequency system includes a power amplifier that outputs a radio frequency signal to a matching network via a transmission line between the power amplifier and the matching network. A sensor monitors the radio frequency signal and generates first sensor signals based on the radio frequency signal. A distortion module determines a first distortion value according to at least one of (i) a sinusoidal function of the first sensor signals and (ii) a cross-correlation function of the first sensor signals. A first correction circuit (i) generates a first impedance tuning value based on the first distortion value and a first predetermined value, and (ii) provides feedforward control of impedance matching performed within the matching network including outputting the first impedance tuning value to one of the power amplifier and the matching network.

A power amplifier module includes a power amplifier including a GaAs bipolar transistor having a collector, a base abutting the collector, and an emitter, the collector having a doping concentration of at least about 3×1016 cm−3 at a junction with the base, the collector also having at least a first grading in which doping concentration increases away from the base; and an RF transmission line driven by the power amplifier, the RF transmission line including a conductive layer and finish plating on the conductive layer, the finish plating including a gold layer, a palladium layer proximate the gold layer, and a diffusion barrier layer proximate the palladium layer, the diffusion barrier layer including nickel and having a thickness that is less than about the skin depth of nickel at 0.9 GHz. Other embodiments of the module are provided along with related methods and components thereof.

An automatic antenna impedance matching method for a radiofrequency transmission circuit. An impedance matching network is inserted between an amplifier and an antenna. The output current and voltage of the amplifier and their phase difference are measured by a variable measurement impedance, and the complex load impedance of the amplifier is deduced from this; the impedance of the antenna is calculated as a function of this complex impedance and as a function of the known current values of the impedances of the matching network. Starting from the value found for the impedance of the antenna, new values of the matching network are calculated that allow the load to be matched to the nominal impedance of the amplifier. The measurement impedance has a value controllable by the calculation processor according to the application and notably as a function of the operating frequency and of the nominal impedance of the amplifier.

A transceiver includes: a power amplifying circuit arranged to generate differential output signals during a transmitting mode of the transceiver; a balance-unbalance circuit arranged to convert the differential output signals into a single-ended output signal; a switchable matching circuit arranged to receive the single-ended output signal on a signal port of the transceiver during the transmitting mode, and to convert a single-ended receiving signal on the signal port into a single-ended input signal during a receiving mode of the transceiver; and a low-noise amplifying circuit arranged to convert the single-ended input signal into a low-noise input signal during the receiving mode. The power amplifying circuit, the Balun, the switchable matching circuit, and the low-noise amplifying circuit are configured as a single chip.

A voltage converter can be switched among two or more modes to produce an output voltage tracking a reference voltage that can be of an intermediate level between discrete levels corresponding to the modes. One or more voltages generated from a power supply voltage, such as a battery voltage, can be compared with the reference voltage to determine whether to adjust the mode. The reference voltage can be independent of the power supply voltage.

Embodiments of the present invention generally provide chamber components with enhanced thermal properties and methods of enhancing thermal properties of chamber components including bonding materials. One embodiment of the present invention provides a method for fabricating a composite structure. The method includes applying a bonding material to a first component, and converting the bonding material applied to the first component to an enhanced bonding layer by heating the bonding material to outgas volatile species from the bonding material. The outgassed volatile species accumulates to at least 0.05% in mass of the bonding material. The method further includes contacting a second component and the enhanced bonding layer to join the first and second components.

An interface between a receptacle body and an insert designed, in particular, as a tool or workpiece insert, comprises a receptacle body (2) having a cylindrical receiving bore (4), which is circumscribed by a first plane surface (6) extending at a right angle to the bore axis and in which a first cone surface (9) is arranged, said first cone surface being coaxial with the bore axis and being arranged so that its tapered end faces toward the plane surface. The insert (3) has a pin (15) that is disposed to be plugged into the receiving bore (4) and is circumscribed by a second plane surface (22). At an axial distance from the second plane surface (22), said pin has a second cone surface (22), the tapered end of said second cone surface being arranged so as to face toward the second plane surface. With the pin (15) inserted in the receiving bore (4), the two plane surfaces are in superimposed contact while the two cone surfaces (9, 22) can be biased relative to each other by limited twisting of the insert relative to the receptacle body.

A thermally zoned substrate holder including a substantially cylindrical base having top and bottom surfaces configured to support a substrate. A plurality of temperature control elements are disposed within the base. An insulator thermally separates the temperature control elements. The insulator is made from an insulting material having a lower coefficient of thermal conductivity than the base (e.g., a gas- or vacuum-filled chamber).

A workholder to hold a workpiece, including a main body partially defining a fluid chamber, and a bladder carried by the main body with an interference fit, further defining the fluid chamber, and composed of an 80 to 100 durometer Shore A scale hardness polymer of a 12:1 to 18:1 diameter-to-wall-thickness ratio. Annular seals may further define the fluid chamber, and are disposed radially between the bladder and main body and axially adjacent the fluid chamber, and are composed of a 60 to 80 durometer Shore A scale hardness polymer. A collet is carried and driven by the bladder for gripping engagement with the workpiece.

An apparatus, particularly a chuck for retaining a thin part for micro-machining processing, is disclosed. The chuck is formed of a plate-shaped body having a first surface and a second surface opposite the first surface. The plate-shaped body includes a light-transmissive material, and at least one of the first surface or the second surface is a roughened surface. The chuck can be incorporated into a micro-machining system using a chuck support that allows light through to backlight a processed part for inspection.

The invention relates to a workholder (10) for holding a workpiece to be processed in a machine tool, which workholder (10) is in the form of a annular body (12) having a central through hole (14), said annular body (12) having at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) obtained by material removal, as well as at least one pressure chamber (22; 42, 44; 58, 60) assigned to said at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) that can be charged with a pressurized fluid. Said at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) is dimensioned and arranged so as to cause said annular body (12) to be elastically deformable in an axial and/or a radial direction (a, r). As a result, with pressure acting on said pressure chamber (22; 42, 44; 58, 60), said annular body (12) can then be deformed elastically in a well-defined manner in an axial and/or a radial direction (a, r).

The present invention is a self-locking internal adapter for D-shaped orthopedic tools. A locking ball mechanism prevents movement of the adapter components relative to each other, while a plurality of securing ball mechanisms releasably secure a D-shaped orthopedic tool in the adapter. A chamfered surface of the adapter engages a chamfer of the tool to centrally stabilize the tool in the adapter. The internal adapter may be used with driver handles, ratcheting handles and torque-limiting handles.

A cutting tool includes a chuck, a compressible conical collet and a lock nut for locking the collet. The cutting tool lock nut has a nut portion with a threaded portion for threading with the chuck, and a locking portion with a collet-locking surface formed with angled coolant grooves thereon. The collet-locking surface presses on the collet head, thereby compressing it to grip a tool shank in a collet bore thereof. As the locking portion presses only against a peripheral surface of the collet head, the lock nut is suitable for locking collets with different bore diameters. When the chuck is provided with a coolant fluid, the coolant fluid flows through the chuck and through the collet towards the locking portion, passing through the coolant notches between the locking portion and the collet head, and sprayed towards a location along the tool shank.

A tool holder has a body with a spindle side for fastening the tool holder to a spindle of a machine tool and a tool side for accommodating a tool and has a lubricating media passage from the spindle side to the tool side that contains a lubricating media bush adjustable in the axial direction in the body. The lubricating media bush opens out on the tool side of the body, wherein a guide for the lubricating media hush is provided in the body. The guide contains a fitting section in which the lubricating media bush is adjustably guided, wherein a seal is provided which seals the lubricating media bush relative to the body.

The present invention relates to an apparatus and method for positioning and pressing surgical needle blanks. The apparatus includes a needle blank transferring system which transfers needle blanks between a gripping position and a pressing position. A side press system presses a portion of the needle blank when the blank is in the pressing position, and a gripping member is provided to hold the needle blank at least during the transfer and press operations of the apparatus. The method according to the present invention includes inserting a needle blank into a needle blank gripping member at a gripping position, transferring the needle blank between the gripping position and a pressing position, and pressing a side portion of a body portion of the needle blank with pressing dies.

Surgical needles are produced from martensitic precipitation-hardening stainless steel and then vacuum heat treated and vacuum cooled to increase its tensile strength while retaining the polished surface of the needle. A needle made by this process is also disclosed.

The present invention relates to a needle curving apparatus for curving one needle or a multiplicity of needles simultaneously. The apparatus includes a curving system for bending the needle and a reciprocating drive system for biasing the needle blanks against the curving system and reciprocally moving the needle blanks to form the curved needle.

An apparatus for curving a needle is provided which comprises at least two generally cylindrical members rotatably connected to a frame. At least one anvil shaft is positioned substantially between the cylindrical members and is rotatably connected to the frame. A needle is positionable between the anvil shaft and the cylindrical members such that the needle is curvable about the anvil shaft. A driving assembly rotates the cylindrical members and the anvil shaft such that the needle is curved about the anvil shaft and expelled from the apparatus.

An automated machine for attaching a suture to a surgical needle comprises a first apparatus located at a first predetermined location for sorting a plurality of randomly oriented needles and orienting each needle for automatic handling at a first predetermined location, each of the needles having a suture receiving opening formed therein. A second apparatus located at a second predetermined location is provided for automatically cutting an indefinite length of suture material to a definite length suture strand and for automatically inserting an end of the definite length suture strand into the suture receiving opening formed in the needle. Also provided is a third apparatus for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. An indexing device automatically receives each individual needle in a predetermined orientation at the first predetermined location and conveys the needle for sequential processing from the first to the second locations to form the needle-suture assembly.

An apparatus having a frame; a shuttle member, adapted to receive and hold a needle blank, and movably mounted to the frame; a clamp member detachably mounted on the frame for supplying needle blanks to the shuttle member; a transfer mechanism mounted on the frame for facilitating the transfer of the needle blanks from the clamp member to the shuttle member; a press mechanism for imparting first flat surfaces to first opposing sides of the needle blanks held by the shuttle member; a mandrel mounted on the frame for imparting an arcuate profile to the needle blanks; a transport mechanism for transporting the needle blanks from the shuttle member to the mandrel; and a needle side press for imparting second flat surfaces to second opposing sides of the needle blanks. A method of forming a curved, rectangular bodied needle from substantially round-elongated needle blanks is also disclosed and comprises the steps of: transferring needle blanks from a clamp to a holding shuttle having die surfaces on needle engaging faces thereof; flat pressing first opposing sides of the needle blanks between die surfaces; transporting the needle blanks from the shuttle onto a rotatable mandrel; curving the needle blanks between the rotatable mandrel and a reciprocable belt; rotating the needle blanks about the mandrel and adjacent side press dies and depositing the needle blanks therebetween; and side pressing second opposing sides of the needle blanks between side press dies.

An apparatus for preparing drilled needle blanks from a spool of coiled stock wire may include a laser for drilling a bore in the end of the stock wire and a cutting device for cutting the drilled wire into needle blanks.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

This invention provides for a novel retractable, telescoping, surgical needle cover and a collapsible needle, such that the sharp tip of the needle is covered after use thereby protecting the user from accidental needle sticks. In one embodiment, the needle cover is hollow and holds the needle at the tip. When the sharp tip is struck on a hard surface, the needle collapses inside of the needle cover. A second embodiment of the invention provides for a cover which slides back and forth along the length of a needle and is held in a forward position by a lever which is movably disposed within a groove at the base of the needle. In the third embodiment, the needle cover only partially the covers the outer surface of the needle, and when the needle is held by a needle holder such that the needle holder contacts both the cover and the needle, then the needle tip is exposed. When the needle is gripped by the needle holder such that only the needle cover is held, the tip of the needle is struck on a hard surface and the needle cover slides forward to cover the tip.

An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a die face with an inner die surface portion. The inner die surface portion includes at least one generally planar crimping surface having an arcuate recess formed therein which extends along at least a portion of the planar crimping surface. The arcuate recess defines a material relief zone such that when the end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the crimping surfaces generally facing the outer surface thereof, the application of an inward crimping force to the dies causes the dies to impact the needle and produce inward crimping forces on opposed sides of the needle end portion to attach the needle to the suture. The relief zones defined by the arcuate recesses receive and collect deformed material from the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art.

A machine and method for knurling an end portion of a cylindrical workpiece including a hypodermic needle or biopsy needle. The machine includes a base to which a reciprocating mechanism and a serrated block are attached. A pressure bar is positioned above the base and has a second serrated block attached thereto. The pressure bar is reciprocated back and forth, each movement comprising a stroke. A pair of lobes are attached to the top surface of the pressure bar. A pair of roller blocks are also attached to the base, each roller block having a rectangular opening and a roller located therein. The pressure bar passes through the rectangular openings. As the pressure bar is reciprocated back and forth and the lobes come into contact with the rollers, the pressure bar is biased toward the base whereby a knurl is formed in a workpiece placed between the two serrated blocks. A method for knurling an end portion of a cylindrical workpiece is also disclosed.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.