Novel systems and methods are described for reducing iron oxide to metallic iron in an integrated steel mill or the like that has a coke oven and/or an oxygen steelmaking furnace. More specifically, the present invention relates to novel systems and methods for reducing iron oxide to metallic iron using coke oven gas (COG) or COG and basic oxygen furnace gas (BOFG).

A method for making a metal-based nano-composite material is disclosed. In the method, a semi-solid state metal-based material is provided. The semi-solid state metal-based material is stirred and nano-sized reinforcements are added into the semi-solid state metal-based material to obtain a semi-solid state mixture. The semi-solid state mixture is heated to a temperature above a liquidus temperature of the metal-based material, to achieve a liquid-metal-nano-sized reinforcement mixture. The liquid-metal-nano-sized reinforcement mixture is ultrasonically processed at a temperature above the liquidus temperature by conducting ultrasonic vibrations to the liquid-metal-nano-sized reinforcement mixture along different directions at the same time.

A tire work station and system for selectively holding a tire having work performed thereon in a side orientation or a front orientation. The tire work station comprises a work platform mounted to a vertically adjustable pedestal having a first support system and a second support system. The first support system comprising a pair of tread rollers inclined at a first inclined angle A1 and further forming a second angle A2 with a pair of sidewall rollers. The sidewall rollers spaced apart to define a passageway for the tire in its front orientation. The second support system mounted between the pair of tread rollers, comprising a tread support surface at a first distance from a top surface of the work platform lower than a support surface of the pair of tread rollers at a second distance from the top surface of the work platform.

A tire-changing machine comprising support means (4) for a wheel, a tool-bearing arm (50) at an end of which a bead-breaking tool (6) is hinged according to a hinge axis (E) which is perpendicular to an axis (A) of the wheel, and first motorised means (32, 33) for causing a relative movement, in a parallel direction to the axis (A) of the wheel, between the support means (4) and the tool-bearing arm (50), such as to press the bead-breaking tool (6) against a flank of a tire on the wheel, characterized in that it comprises second motorised means (64), activatable independently from the first motorised means (32, 33), which second motorised means (64) are destined to rotate the bead-breaking tool (6) about the hinge axis (E) with the tool-bearing arm (50), in order to vary an inclination of the bead-breaking tool (6) with respect to the axis (A) of the wheel which is mounted on the support means (4).

A sealing tube is wrapped around the rim and inflated such as to seal the gap between tire and rim if the seal between the tire bead and rim has lost its integrity. After this, the tire can be inflated to specified pressure at a slow rate using a portable compressor. The repair can be done at roadside on any vehicle using inflatable tires usually without demounting the wheel or even jacking up the defective wheel.

An inflation work station for inflating a tire-wheel assembly including a tire mounted to a wheel is disclosed. The inflation work station includes an inflation probe including a female portion and a male portion. The inflation work station further includes a movement actuator connected to a controller and the inflation probe. The movement actuator imparts movement to the male portion of the inflation probe to result in the online/offline orientation of the at least one inflation probe. The inflation workstation includes a pressurized fluid source connected to the inflation probe by way of a valve to permit or deny communication of a pressurized fluid through the inflation probe to a cavity formed by the tire-wheel assembly for inflating the tire-wheel assembly. A method is also disclosed.

A tool for filling a tire with a gas is provided. The tool includes: an air chuck; a shaft connected to the air chuck; a rim hook connected to the shaft; and a spring located between the shaft and the rim hook. A method of filling a tire is also provided. The method may include: connecting an air chuck to a valve stem; attaching a hook and spring assembly attached to the air chuck to a rim associated with the tire to be filled; and flowing a fluid through, the air chuck and into the valve stem.

A working tool orienting device in a tire demounting machine includes a base which supports a rotary apparatus, rotating about an axis of rotation and designed to bear and lock wheel rims thereon; a column rising from the base and having an end secured to the base and an end opposite thereto facing upward; a moving arm, which is moved between positions close to and away from the rotary apparatus; a support arrangement for supporting working tools, which is coupled with the upward facing end, and joint means interposed between the support arrangement and the upward facing end, which are configured to make the support arrangement movable relative to the arm.

A tire changer machine includes a control system that monitors a rotational position of a sensitive feature associated with a wheel rim and tire during a tire change procedure. The system adjusts operation of the machine to avoid damaging the sensitive feature, which may be a valve stem or a wheel sensor such as a tire pressure monitoring system (TPMS) sensor.

A bead breaking unit for tire changing machines includes an arm having a bead breaking tool and associated rotatable with a supporting structure between an away position, wherein the tool is spaced out from the supporting structure, and a work position, wherein the tool is near the supporting structure, an actuator apparatus having a mobile element associated sliding with the arm, a dragging device for dragging the arm, associated with the mobile element and suitable for operating during movement of the mobile element from an extracted position to a retracted position to bring the arm to the work position, a coupling device between the mobile element and the arm, suitable for operating during movement of the mobile element from the retracted to the extracted position to bring the arm from the work position to the away position, and a selection device associated with, and suitable for operating/disconnecting the coupling device.

Automated tire changer machines, control systems and methods therefor utilize positive contact and contact force generation between wheel rims and bead breaker devices to break tire bead seals. The bead breaker devices may accordingly follow different geometries of wheel rims without prior knowledge or identification of the specific rim configuration by the machine.

An article, system and method related to a magnetomechanical marker used to mark stationary assets. Magnetomechanical markers can be arranged in clusters and associated with stationary assets, including assets buried underground. Markers can be associated with an asset by being attached to the asset, arranged in a particular spatial relationship with the asset, or in any other appropriate way. A portable locating device can be used to generate an alternating magnetic field to activate the magnetomechanical marker and thus locate the asset.

The present invention provides ultralow carbon thin gauge steel sheet and a method for producing the same where coalescence and growth of inclusions in the molten steel are prevented and the inclusions are finely dispersed in the steel sheet, whereby surface defects and cracks at the time of press forming are prevented, growth of recrystallized grains at the time of continuous annealing is promoted, and a high r value (r value≧2.0) and elongation (total elongation≧50%) are exhibited, that is, ultralow carbon thin gauge steel sheet excellent in surface conditions, formability, and workability comprised of, by mass %, 0.00030.003%≦C≦0.003%, Si≦0.01%, Mn≦0.1%, P≦0.02%, S≦0.01%, 0.0005%≦N≦0.0025%, 0.01%≦acid soluble Ti≦0.07%, acid soluble Al≦0.003%, and 0.002%≦La+Ce+Nd≦0.02% and a balance of iron and unavoidable impurities, said steel sheet characterized by containing at least cerium oxysulfite, lanthanum oxysulfite, and neodymium oxysulfite.

A high-strength seamless steel pipe for oil wells excellent in sulfide stress cracking resistance which comprises, on the percent by mass basis, C: 0.1 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.0%, Cr: 0.05 to 1.5%, Mo: 0.05 to 1.0%, Al: 0.10% or less, Ti: 0.002 to 0.05% and B: 0.0003 to 0.005%, with a value of equation “C+(Mn/6)+(Cr/5)+(Mo/3)” of 0.43 or more, with the balance being Fe and impurities, and in the impurities P: 0.025% or less, S: 0.010% or less and N: 0.007% or less. The seamless steel pipe may contain a specified amount of one or more element(s) of V and Nb, and/or a specified amount of one or more element(s) of Ca, Mg and REM. The seamless steel pipe can be produced at a low cost by adapting an in-line tube making and heat treatment process having a high production efficiency since a reheating treatment for refinement of grains is not required.

The present invention provides a high Al-content steel sheet having an excellent workability and a method of production of the same at a low cost by mass production, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil, that is, a high Al-content steel sheet having an Al content of 6.5 mass % to 10 mass %, the high Al-content steel sheet characterized by having one or both of a {222} plane integration of an α-Fe crystal with respect to the surface of the steel sheet of 60% to 95% or a {200} plane integration of 0.01% to 15% and a method of production of the same, a high Al-content metal foil and a method of production of the same, and a metal substrate using a high Al-content metal foil.

Various embodiments of the invention provide a low nickel austenitic stainless steel alloy composition including about 0.6% to about 0.8% by weight carbon; about 16% to about 18% by weight chromium; about 4.5% to about 5.5% by weight nickel; about 2.0% to about 5.0% by weight manganese; about 0.8% to about 1.2% by weight tungsten; about 0.8% to about 1.2% by weight molybdenum; about 0.65% to about 0.85% by weight niobium; about 0.3% to about 1.0% by weight silicon; balance iron and unavoidable impurities, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbine housings, prepared using the inventive alloys.

Provided is bearing steel excellent in workability after spheroidizing-annealing and in hydrogen fatigue resistance property after quenching and tempering. The bearing steel has a chemical composition containing, by mass %: 0.85% to 1.10% C; 0.30% to 0.80% Si; 0.90% to 2.00% Mn; 0.025% or less P; 0.02% or less S; 0.05% or less Al; 1.8% to 2.5% Cr; 0.15% to 0.4% Mo; 0.0080% or less N; and 0.0020% or less O, which further contains more than 0.0015% to 0.0050% or less Sb, with the balance being Fe and incidental impurities, to thereby effectively suppress the generation of WEA even in environment where hydrogen penetrates into the steel, so as to improve the roiling contact fatigue life and also the workability such as cuttability and forgeability of the material.

A cobalt-nickel base alloy is disclosed. The alloy includes, in weight percent: greater than about 4 % of Al, about 10 to about 20 % of W, about 10 to about 40 % Ni, about 5 to 20 % Cr and the balance Co and incidental impurities. The alloy has a microstructure that is substantially free of a CoAl phase having a B2 crystal structure and configured to form a continuous, adherent aluminum oxide layer on an alloy surface upon exposure to a high-temperature oxidizing environment. A method of making an article of the alloy includes: selecting the alloy; forming an article from the alloy; solution-treating the alloy; and aging the alloy to form an alloy microstructure that is substantially free of a CoAl phase having a B2 crystal structure, wherein the alloy is configured to form a continuous, adherent aluminum oxide layer on an alloy surface upon exposure to a high-temperature oxidizing environment.

A welding method for welding workpieces made of highly heat-resistant superalloys is provided. The method includes generating a heat input zone on the workpiece surface by means of a heat source, feeding welding filler material into the heat input zone by means of a feeding device, and generating a relative motion between the heat source and the feeding device on one hand and the workpiece surface on the other hand by means of a conveying device. Furthermore, according to the welding method, the mass feed rate is ≦350 mg/min.

The invention concerns a cold-rolled aluminum killed steel sheet, which includes by weight between 0.003 and 0.130% of carbon, between 0.10 and 1% of manganese, between 0.010 and 0.100% of aluminum, between 0.0015 and 0.0140% nitrogen, the remainder being of iron and impurities resulting from the manufacturing, and which has a content of carbon in solid solution (Css) of at least 50 ppm, as well as a method of manufacturing packaging from said sheet.

The invention relates to a low-nickel austenitic stainless steel with high resistance to delayed cracking and the use of the steel. The steel contains in weight % 0.02-0.15% carbon, 7-15% manganese, 14-19% chromium, 0.1-4% nickel, 0.1-3% copper, 0.05-0.3% nitrogen, the balance of the steel being iron and inevitable impurities, and the chemical composition range in terms of the sum of carbon and nitrogen contents (C+N) and the measured Md3o-temperature is inside the area defined by the points ABCD which have the following values Point Md30° C. C+N % A−80 0.1 B+7 0.1 C−40 0.40 D−80 0.40.

A multipurpose organizer that can be quickly and easily converted into multiple articles such as but not limited to a carrying tote, a purse, a seat organizer and a head rest is provided. The method of making the multifunctional organizer and the methods of using the multifunctional organizer are also provided. In one embodiment the main body of consists of a single piece of material providing for low cost construction.

A system and a device for anti-thief protection, especially for open pockets of trousers, bags and the like, includes a mobile protection strip element (1) to be applied on the pockets hooks (12). The aim is attained by superposing the strip (1) on the pocket (T) and blocking the strip (1) using a plurality of hooks (12) in the form of clips located in the lower part (5) of the strip (1), the strip (1) supported by support elements (G), located in the upper part (2) thereof, which insert or hook in the zone overlying the pocket (T) to be protected.

A one-piece ice chest cover for changing the appearance of an ice chest includes a flexible main pocket portion having a front side, two lateral sides, and a back side forming a main pocket opening for receiving a main body of the ice chest. It also includes a flexible lid pocket portion formed of an inner portion configured to face an inner-facing surface of a lid of the ice chest and an outer portion for covering an outer-facing surface of the lid. The lid pocket portion may include a lid pocket opening sized smaller than a size of the main pocket opening. The lid pocket opening may be sized to receive a portion of the lid of the ice chest. The outer portion of the lid pocket portion may be connected to the back side of the main pocket portion so that the ice chest cover flexes when the lid is pivoted to open and close the ice chest.

An architecture is presented that provides a lightweight durable cover for a motorcycle or other two-wheeled vehicle that protects the seat, sides, and fuel tank portions of the vehicle when not in use. Friction and/or hook and loop fasteners hold the form fitting cover in place on the motorcycle. The cover may be rolled or folded for convenient storage after removed from the motorcycle.

The portable purse strap hook is slidably and removably mounted on a purse strap. The portable purse strap hook includes a flexible sheet having at least one releasable fastener attached thereto for releasably fastening laterally opposed ends thereof to form a sleeve slidably disposed on the purse strap. A hook is pivotally secured to the inner surface of the flexible sheet. The hook is pivotal between a stored position within the sleeve and a position extending from the sleeve so that the hook may be used to hang the purse from a stationary support.

A durable yet flexible protective bicycle cover is disclosed. The protective cover having properties of insulation from damage, wear, elements, dust and dirt, and the like. The protective cover further includes means for carrying a bicycle while within the cover, means for pushing a bicycle while within the cover, means for lifting a bicycle to and from a motor vehicle while within the cover, and means for transforming the cover into a backpack.

Disclosed herein is a self-contained group of cards or placards rotatable along a common axis. In some aspects said group fits within the boundaries of a fixed front and back wall and a tactile cue is provided on at least one wall to identify front or back. When compiled as a deck, the device has a first cover with an exterior and an interior face, a second cover with an exterior and an interior face wherein the interior of each covers faces the other, a pivot connected to each interior face between; at least one card with a pivot guide where through said pivot extends and around which said card rotates and a finger grab extended from at least one of said first and second covers.

An electroluminescent arrangement is described. This electroluminescent arrangement comprises the following functional layers: (a) rear electrode as layer A;(b) dielectric layer as layer B;(c) electroluminescent layer as layer C; and(d) cover electrode as layer D.

A display system that rocks in the wind and is self-righting with a biased anchoring system that is recessed inside of the display and hidden from view.

Process and apparatus is disclosed for providing a chemical reaction between calcium oxide containing grit particles to produce calcium hydroxide and heat, capturing the heat of hydration and using it to preheat water initially at ambient temperature, to rise to an elevated temperature to increase the amount of lime present in the water to a supersaturated lime suspension level, with the chemical reaction running to completion, followed by cooling. Heat from a water jacket may be used to raise the temperature in the lime slaker. A process and apparatus is also provided for dissolving scale on internal surfaces of a lime slaker, a lime aging tank, grit separation device and piping and dosing sub-systems, by adding acid into the system with rinse water. A pressurized delivery system that is substantially closed to atmosphere delivers treating dosing under sufficient pressure conditions to maintain a relatively constant back pressure, by means of valving.

A cleaning device may include a solution tank configured to store cleaning solution. The solution tank may include an inlet and an outlet. The cleaning device may include at least one discharge line filter in fluid communication with the solution tank and a pump having a pump intake and a pump discharge. The pump may be configured to direct cleaning solution from the solution tank outlet through the at least one discharge line filter. The cleaning device may include a cleaning head in fluid communication with the pump discharge and a bypass line in fluid communication with the pump discharge and the inlet. The bypass line may be configured to divert cleaning solution received from the pump discharge away from the cleaning head and toward the solution tank.

A system and method for securing tokens to be cleaned includes a tray with a curved surface defining a channel extending along a first direction and spacers projecting from the curved surface into the channel. The spacers are disposed at regular intervals along the first direction. The curved surface also has at least one opening. The tokens may be inserted into the channel between adjacent spacers and the tray holding the tokens can be submerged into a cleaning liquid. Identical trays containing tokens can also be stacked and together submerged into the cleaning liquid. The tray holding the tokens can be placed on a drying surface that has a drainage hole, and wetness remaining on the tokens can be sucked through the hole in the channel and the drainage hole by a vacuum or blown through the hole in the channel and drainage hole by an air blower.

According to one embodiment, a reticle chuck cleaner for cleaning a reticle chuck of an EUV exposure apparatus includes a substrate having a shape to be carried to the reticle chuck of the EUV exposure apparatus, and an adhesive formed on one of the main surfaces of the substrate.

Strategies for tool designs and their uses wherein the tools can operate in either closed or open modes of operation. The tools easily transition between open and closed modes on demand. According to one general strategy, environmentally controlled pathway(s) couple the ambient to one or more process chambers. Air amplification capabilities upstream from the process chamber(s) allow substantial flows of air to be introduced into the process chamber(s) on demand. Alternatively, the fluid pathways are easily closed, such as by simple valve actuation, to block egress to the ambient through these pathways. Alternative flows of nonambient fluids can then be introduced into the process chamber(s) via pathways that are at least partially in common with the pathways used for ambient air introduction. In other strategies, gap(s) between moveable components are sealed at least with flowing gas curtains rather than by relying only upon direct physical contact for sealing.

A method of cleaning an internal component (14) of a process vessel (10) includes opening a guide (42) extending at least from a vessel access port or entry nozzle (38) to the internal component (14), guiding a cleaning agent/device by means of the guide (42) to the internal component (14), cleaning the internal component (14) with the cleaning agent/device, and closing the guide (42). The process vessel (10) is then operated with the guide (42) remaining in the process vessel (10).

This disclosure describes example antiseptic applicators that may be used in combination with one or more cleansing, antimicrobial and/or antiseptic agents to reduce or eliminate contaminates on a surface. According to some embodiments, the disclosure describes that the applicators may contain an impermeable layer and a permeable layer, where the impermeable layer prevents contaminates for transferring from a user's hand to the permeable layer and the surface.

A set of vertically stackable interacting cartridges for improving the delivery of biocide of a bulk feeder by positioning the stackable cartridges in a stacked condition within a chamber in the bulk feeder wherein the stackable cartridges are maintained in vertical interacting flow alignment with each other to provide enhanced control of the delivery of the biocide carried within each of the stackable cartridges without replacing the control valves of the bulk feeder.

In a method for multiple cutoff machining a rare earth magnet block, a cutting fluid feed nozzle having a plurality of slits is combined with a plurality of cutoff abrasive blades coaxially mounted on a rotating shaft, each said blade comprising a base disk and a peripheral cutting part. The slits in the feed nozzle into which the outer peripheral portions of cutoff abrasive blades are inserted serve to restrict any axial run-out of the cutoff abrasive blades during rotation. Cutting fluid is fed from the feed nozzle through slits to the rotating cutoff abrasive blades and eventually to points of cutoff machining on the magnet block.

A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material.

An apparatus for splitting a plurality of masonry blocks is provided. The apparatus includes a plurality of first splitting blades that are configured to simultaneously move in a first direction, so as to split one of each of the plurality of masonry blocks into two or more sections during a single splitting operation. Each section has a first split surface. A plurality of second splitting blades is provided, where each is perpendicular and adjacent to one of the first splitting blades. Each of the second splitting blades is configured to form a second split surface on one of the masonry block sections that is perpendicular to at least one of the first split surfaces.

A saw (1) being portable and/or wheeled, such as a wall saw, floor saw or masonry saw, comprising a rotatable circular saw blade (3), a drive motor (5) with an motor output shaft (9) for rotating the saw blade (3), and a transmission (20) for interconnecting the motor output shaft (9) to the rotatable saw blade (3) in order to change an unsuitable high speed and low torque combination of the motor output shaft (9) into a more useable lower speed and higher torque combination at the rotatable tool (3), wherein the transmission (20) comprises two adjustable friction saw protective clutches in parallel, which can be set at a desired predetermined value, so as to limit the maximum size of the forces that the teeth and gears of the transmission (20) are exposed to. No over dimensioning is necessary, and the transmission (20) will make out fine in rough environments. The transmission may be of single-speed or two-speed type.

This invention relates to a process which may be automated for the manufacture of stone blocks for use as finished landscape stone blocks from quarry stone. The natural stone is quarried from the quarry and split into rectangular blocks, with squared ends and the top and bottom surfaces are ground with a plurality of grooves and ridges of varying heights. The ridges of varying heights are then removed thereby producing a surface having ridges of uniform height and grooves of uniform depth. The blocks may be used to form an architectural wall. The process is also applicable to pavers, steps and coping stones.

A method for cooling a cylindrical workpiece during wire sawing includes applying a liquid coolant to a surface of the workpiece. The workpiece is made of semiconductor material having a surface including two end faces and a lateral face. The method includes sawing the workpiece with a wire saw including a wire web having wire sections arranged in parallel by penetrating the wire sections into the workpiece by an oppositely directed relative movement of the wire sections and the workpiece. Wipers are disposed so as to bear on the surface of the workpiece. The temperature of the workpiece is controlled during the wire sawing using a liquid coolant applied onto the workpiece above the wipers so as to remove the liquid coolant with the wipers bearing on the workpiece surface.

There is provided a method of cutting or drilling workpiece including stone such as marble and granite, brick, concrete and asphalt, using a frame gang saw. There are provided a workpiece cut by a frame gang saw that includes one or a plurality of blades having multiple cutting tips or that includes a blade without including a cutting tip; a method of cutting the workpiece by using a frame gang saw; and a product provided by the cutting method. The workpiece is provided to include one or more grooves into which at least a portion of at least one cutting tip among the multiple cutting tips or at least a portion of the blade without a cutting tip is inserted and which is formed in a surface thereof. Here, an initial cutting time on a workpiece may be shortened to greatly improve productivity and the quality of a product and a lifespan of a frame gang saw blade may be improved by significantly decreasing deflection in the blade.

The present invention provides a method of cutting a workpiece efficiently with high accuracy by utilizing tension adjusters to approximate tension in a wire in a wire saw to a predetermined target tension while effectively reducing only tension in a winder-side wire. The method comprises a forward-driven cutting step of cutting a workpiece while moving a wire forward, a first switching step of reversing a driving direction of the wire, a backward-driven cutting step of cutting the workpiece while moving the wire backward, and a second switching step of reversing a driving direction of the wire and returning to the forward-driven cutting step, the steps being repeated in this order. In both switching steps, only tension in a winder-side wire is reduced by tension manipulators. A reduction in target wire tension therefor is performed after completion of deceleration of the wire in each switching step.

An outer blade cutting wheel comprising an annular thin disc base of cemented carbide and a blade section of metal or alloy-bonded abrasive grains on the outer periphery of the base is provided. The abrasive grains are diamond and/or cBN grains having an average grain size of 45-310 μm and a TI of at least 150. The blade section includes overlays having a thickness tolerance (T3max−T3min) of 0.001 mm to 0.1×T2 mm. The blade section has a roundness (ODmax/2−ODmin/2) of 0.001 mm to 0.01×ODmax mm.

The core sand filling device includes the core box, a blow head which is placed below the core box so as to move up and down in a relative manner to the core box and divided into a sand blowing chamber and a sand storage chamber that are communicatively connected to each other, a compressed air supply unit which is communicatively connected to the sand storage chamber and supplies compressed air into the sand storage chamber, an aeration air supply unit which is communicatively connected to the sand blowing chamber and supplies into the sand blowing chamber aeration air for suspending and fluidizing core sand inside the sand blowing chamber, and an exhaust valve which is communicatively connected to the sand blowing chamber and exhausts compressed air remaining in the sand blowing chamber.

A nickel strip is made from a starting material of solid cathode sheets having a minimum nickel content of 99.94% by weight and a maximum trace element content, in ppm by weight, of

A method for interlocking structural steel components with a metal-filled interlock is disclosed herein. The method comprises placing a mold about aligned contoured portions of structural steel components and attaching a crucible and a spout to the mold. The crucible is charged with exothermic reactive metals which are ignited, forming a molten metal filler. The molten metal filler melts a metal plug in the crucible or spout and the molten metal filler flows into the mold and about the aligned contoured portions of the structural steel components. Cooling of the molten metal filler forms a metal-filled interlock. Molds for performing the disclosed method are also disclosed herein.