Digital twin solutions are emerging throughout smart factories everywhere. Virtual replicas of factory floors provide real-time information about processes, system health, performance and more. But why not apply digital twin methodology in other manufacturing stages, such as quality control?

While the caliper is a versatile tool, it is not one of the most precise. Skill is required for positioning and interpreting measurement results.

Pareto charts provide clarity and direction, helping quality control departments target and resolve key challenges.

Model-Based Definition (MBD) offers a modernized approach to implementing GD&T into electric motor production using 3D models instead of traditional 2D drawings.

A Q&A with Reed Switch Developments Corp. president Debra Dahlin, and Engineering and QA Manager, Jeff Rosenbaum, to talk more about its holistic approach to quality.

What exactly is an audit? An audit is essentially a health check for your business processes. Picture a doctor’s visit, but for your company

As manufacturing and quality control becomes increasingly digital, auditing is increasingly enmeshed with technology and data analytics.

Materials testing ensures quality by subjecting materials and products to controlled conditions to evaluate properties and behavior under stress. Learn how mechanical, physical, and chemical properties are evaluated to determine suitability for different applications.

Don't cut corners on color-matching tools. Professional equipment has advantages that imitations can't match. Learn more in this article.

Ensuring high quality in medical device manufacturing requires operational excellence, which optimizes efficiency and enhances product quality and compliance. Let’s explore some of the key elements and best practices.

Quality control in manufacturing and engineering relies heavily on compression force testing to determine material strength, durability, and stability. This article highlights the key uses and equipment needed for such testing.

Change is inevitable, and our greatest tool to deal with it is adaptability.

This month, I'm honored to speak at the ASQ Columbus (Ohio) Section’s annual conference on the theme "What is in Your Toolbox?" I'll discuss the seven basic quality tools I've extensively used over my 30+ years as a quality professional. Interestingly, unlike with my children, I do have a favorite among these tools.

Daniel Zrymiak highlights key threats to quality culture from his experience. Organizations must continuously check for these threats in operations and discussions, ready to respond appropriately.

In today's competitive industrial landscape, adhering to quality management certification and audit standards is vital for consistency and excellence, especially in sectors like aviation and defense. These standards drive improvement and build customer trust. Understanding the audit process is crucial, as preparation varies by audit type, enabling organizations to effectively meet auditors' expectations.

The NextGen Global Advocacy Committee addresses the needs of young professionals under 40 or with less than four years of experience through a framework of understanding, engaging, and preparing for leadership. Recognizing that Millennials and Gen Z value inclusivity, networking, and technology integration is crucial for organizations like ASQ to meet these evolving needs and maintain a competitive edge.

Reed Switch Developments Corp. (RSD), a woman-owned manufacturer in Racine, WI, specializes in magnetic reed switches and sensors. Recognized as last year’s Quality Plant of the Year, RSD has achieved a 25% increase in sales year-to-date, leveraging in-house technical expertise and automation to manage growth amid rising costs and economic uncertainty.

Former Boeing engineer Jim Doxey explains a previous motto at the company, why people (and teamwork) are the most important part of a quality system, and offers advice for manufacturers looking to avoid quality woes. He also shares his thoughts on a 30+ career working in manufacturing.

The ongoing challenge for many companies is how to upgrade or integrate internal audit knowledge/competence and maybe cross train auditors for all the auditing schemes that your company is currently registered to or may be planning on expanding.

In our ever-changing world of global business, quality is a cornerstone of success. Organizations striving for excellence cannot afford to overlook Total Quality Management (TQM), a management philosophy centered on the continuous improvement of processes, products, and services through the involvement of all employees. 

A cohesive workforce is critical for success.

If you are blinded by any stigma, you are limiting your creativity.

AI, despite its hype, often causes delays in manufacturers' automation strategies due to confusion and fear. Fundamentally, AI complements machine vision, which uses handcrafted algorithms needing new formulas and trial-and-error development for each product type or feature.

Real-world problems often have multiple causes, so it's beneficial to extend your root cause analysis by considering the problem from various perspectives.

Manufacturers are prioritizing low-code AI tools to simplify application development, enabling non-experts to create and customize AI workflows.

Our company often gets asked how to choose quality inspection software and how to maximize its potential. Quality is crucial in manufacturing, and the right inspection software can be a game-changer. Our experts shed light on the benefits of choosing the right fit for your organization and maximizing its utility.

Quality starts with requirements. Conformance to requirements is important, but not enough. The quality of the requirements is equally critical. An effective quality management system ensures that requirements are not only present and up to date, but also adequate for creating quality.

The Digital Twin Consortium (DTC) Composability Framework provides a transformative approach to digital twin system development, focusing on interoperability, security, trustworthiness, scalability, and design reuse to align with businesses’ objectives and evolving needs.

We explore two critical applications of AI and ML in quality management: predictive quality analytics and automated quality inspections.

Manufacturers thrive in a competitive market by prioritizing customer needs: price, quality, and delivery. However, long-term success hinges on quality, which ensures products perform as expected from manufacturing through to post-sale. While price is influenced by costs and market dynamics, and delivery by productivity, quality is key to building trust and customer loyalty.

The automotive industry is innovating to produce safer and more efficient vehicles. Quality standards are vital, as small defects can lead to serious safety issues. Digital twins and augmented reality (AR) are transforming quality management. This article explores their impact and associated challenges.

This article shows how to make leadership aware of all costs and not just the tangible ones. It helps quality professionals to quantify the Total Cost of Quality and derive a compelling business case from that quantification.

Statistical process control (SPC) charts are crucial for process stability, especially with improved data collection. Introduced by Walter Shewhart in the 1920s, SPC uses random samples to estimate statistics and assess variation. With better data availability, techniques like the Rbar method, which estimates standard deviation using subgroup ranges, need reevaluation.

Today’s manufacturing environment demands greater product variety, shorter lead times, and higher customer expectations. To meet these challenges, manufacturers need agile and efficient intralogistics solutions, specifically scalable, modular systems that adapt to production changes and optimize resources while ensuring high quality.

In March 2023, after a GPT model passed a biology exam, Bill Gates noted on his blog that AI could save lives and address climate change. If AI can tackle such significant challenges, it can also help with issues faced by manufacturers, metrologists, and quality control professionals. This article will examine the challenges metrologists encounter and highlight potential AI-driven solutions in the metrology value chain.

We are going to be dissecting six data integrity issues that require resolution prior to taking any further steps into the overall quality control process.

As electric vehicles (EVs) reshape the automotive industry, manufacturers are pressured to enhance processes and achieve first-time quality. The demand for sustainable transportation requires a rethink of production strategies, with a focus on establishing a one-piece flow—ensuring each unit moves through the line without interruptions. This efficiency is vital for meeting consumer expectations and setting industry benchmarks.

ZEISS Industrial Quality Solutions is presenting a hero's journey at the 2024 International Manufacturing Technology Show (IMTS) booth #134302 in the East Hall, Level 3.

REGO-FIX, a Swiss toolholding company and inventor of the standard-setting ER collet, has partnered with tool measuring and management solution company Omega TMM for the creation of ORION powered by REGO-FIX – a tool measuring machine using REGO-FIX’s powRgrip® toolholding system with Omega TMM’s presetting technology.

MSI Viking announced the expansion of its long-standing partnership with Mahr Inc.

MA micro automation will be under operation of JR Automation.
The acquisition expands JR Automation's reach into global automation markets in medical, advanced battery and other fields.

Nominations Opened October 1, 2024.

Breaking news today after the month-long strike of the Boeing Factory workers is that Boeing will be laying off 10% of their workforce soon in an effort to conserve cash.

Zygo, a business unit of AMETEK, Inc., announced that two of its distinguished team members, Dr. Peter de Groot and Dr. Vivek G. Badami, have been recognized by the American Society for Precision Engineering (ASPE) for their significant contributions to the field of precision engineering.

Sandvik Coromant recently participated in the annual awards ceremony at the Northern Alberta Institute of Technology (NAIT).

Jane Heffner appointed as vice president of IFR.

43 schools receive sustainability awards, 16 schools for first time.

Partnership enhances product offerings to aerospace, automotive, defense, and manufacturing industries in the Midwest.

Metrology is the science of inspection. It includes various measurement tools such as calipers, gauges, micrometers, and vision systems, which are often used for quality control in nondestructive testing (NDT).

3D optical profiling, developed in the early 1990s, is crucial for high-resolution measurement of optics, semiconductors, medical devices, and precision machining. Recent developments have expanded its capabilities, allowing high-resolution surface texture measurements over many square millimeters in minutes.