for Cleaning system having heated cleaning enclosure for cleaning heat exchanger tube bundles By www.freepatentsonline.com Published On :: Tue, 19 May 2015 08:00:00 EDT An improved portable cleaning system for use in cleaning heat exchanger tube bundles, fin-fans, towers and other elongated components. The cleaning system comprises a cleaning unit having a cleaning enclosure that receives and cleans the component and a control unit that controls the operation of the system. The cleaning unit has a cleaning enclosure defining a chamber sized and configured to receive the component through a sealable lid. A roller assembly rotates the component while a spray assembly sprays cleaning fluid over and into the rotating component. The cleaning fluid is heated in the chamber using surface heating elements attached to heat transfer plates along sections of the chamber walls. A vapor recovery system captures and treats toxic vapors. In use, the cleaning system is transported to a facility to clean the components on-site using cleaning fluid supplied by the facility and discharging waste to the facility. Full Article
for Cleaning compositions for use in closed loop cleaning machines By www.freepatentsonline.com Published On :: Tue, 19 May 2015 08:00:00 EDT Embodiments of the present disclosure include cleaning processes, closed loop cleaning machines, and methods of cleaning an article. The cleaning process includes contacting a surface of an article with a cleaning composition in a cleaning chamber, where the cleaning composition includes at least about 85 percent by weight organic solvents, based on total weight of the cleaning composition, and where at least about 5 percent by weight of the organic solvents is propylene glycol, based on total weight of the organic solvents, to clean the surface of the article, collecting the cleaning composition including contaminants, and recovering the cleaning composition via distillation, where a distillation apparatus removes the contaminants from the cleaning composition and is connected to the cleaning chamber by a process stream. Full Article
for High performance low viscoelasticity foaming detergent compositions employing extended chain anionic surfactants By www.freepatentsonline.com Published On :: Tue, 19 May 2015 08:00:00 EDT The invention meets the needs above by providing a surfactant system, mixture or blend that can be used as a part of a soaking composition. The surfactant system is capable of forming emulsions with, and thus removing, oily and greasy stains. In a preferred embodiment the surfactant compositions of the invention can remove non-trans fat and fatty acid stains. The invention involves foaming soaking compositions that have some or part of the anionic surfactant present in the same replaced with an extended chain anionic surfactant. Full Article
for Tools and methods for processing microelectronic workpieces using process chamber designs that easily transition between open and closed modes of operation By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT Strategies for tool designs and their uses wherein the tools can operate in either closed or open modes of operation. The tools easily transition between open and closed modes on demand. According to one general strategy, environmentally controlled pathway(s) couple the ambient to one or more process chambers. Air amplification capabilities upstream from the process chamber(s) allow substantial flows of air to be introduced into the process chamber(s) on demand. Alternatively, the fluid pathways are easily closed, such as by simple valve actuation, to block egress to the ambient through these pathways. Alternative flows of nonambient fluids can then be introduced into the process chamber(s) via pathways that are at least partially in common with the pathways used for ambient air introduction. In other strategies, gap(s) between moveable components are sealed at least with flowing gas curtains rather than by relying only upon direct physical contact for sealing. Full Article
for Cleaning system for a beverage machine, preferably a coffee machine By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT The invention relates to a cleaning system for coffee machines, comprising a cleaning device for periodically cleaning the coffee- and/or milk-carrying components using a cleaning liquid, which contains cleaning agent in the form of balls or tablets dissolved therein, wherein the cleaning device is provided with a time- and/or product-cycle-dependent controller and a metering apparatus (1) for the cleaning agent (10) that interacts with the controller. Thus, it is possible to program the cleaning process in a customized manner according to the mode of operation and to carry out the cleaning process fully automatically according to the program. The metering of the cleaning agent (10) according to the program ensures an always optimal cleaning effect together with sparing use of cleaning agents. Simple and safe handling is achieved by using ball- or tablet-shaped cleaning agents. Full Article
for Stackable cartridges for bulk feeders By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT A set of vertically stackable interacting cartridges for improving the delivery of biocide of a bulk feeder by positioning the stackable cartridges in a stacked condition within a chamber in the bulk feeder wherein the stackable cartridges are maintained in vertical interacting flow alignment with each other to provide enhanced control of the delivery of the biocide carried within each of the stackable cartridges without replacing the control valves of the bulk feeder. Full Article
for Method and apparatus for multiple cutoff machining of rare earth magnet block, cutting fluid feed nozzle, and magnet block securing jig By www.freepatentsonline.com Published On :: Tue, 17 Jun 2014 08:00:00 EDT In a method for multiple cutoff machining a rare earth magnet block, a cutting fluid feed nozzle having a plurality of slits is combined with a plurality of cutoff abrasive blades coaxially mounted on a rotating shaft, each said blade comprising a base disk and a peripheral cutting part. The slits in the feed nozzle into which the outer peripheral portions of cutoff abrasive blades are inserted serve to restrict any axial run-out of the cutoff abrasive blades during rotation. Cutting fluid is fed from the feed nozzle through slits to the rotating cutoff abrasive blades and eventually to points of cutoff machining on the magnet block. Full Article
for Body comprising hard face structure and method for making same By www.freepatentsonline.com Published On :: Tue, 17 Jun 2014 08:00:00 EDT A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material. Full Article
for Saw for construction cutting work By www.freepatentsonline.com Published On :: Tue, 29 Jul 2014 08:00:00 EDT A saw (1) being portable and/or wheeled, such as a wall saw, floor saw or masonry saw, comprising a rotatable circular saw blade (3), a drive motor (5) with an motor output shaft (9) for rotating the saw blade (3), and a transmission (20) for interconnecting the motor output shaft (9) to the rotatable saw blade (3) in order to change an unsuitable high speed and low torque combination of the motor output shaft (9) into a more useable lower speed and higher torque combination at the rotatable tool (3), wherein the transmission (20) comprises two adjustable friction saw protective clutches in parallel, which can be set at a desired predetermined value, so as to limit the maximum size of the forces that the teeth and gears of the transmission (20) are exposed to. No over dimensioning is necessary, and the transmission (20) will make out fine in rough environments. The transmission may be of single-speed or two-speed type. Full Article
for Methods, wires, and apparatus for slicing hard materials By www.freepatentsonline.com Published On :: Tue, 02 Sep 2014 08:00:00 EDT Methods, wires, and apparatus for use in cutting (e.g., slicing) hard, brittle materials is provided. The wire can be a super-abrasive wire that includes a wire core and super-abrasive particles bonded to the wire core via a metal bonding layer. This wire, or another type of wire, can be used to slice workpieces useful for producing wafers. The workpieces can be aligned within a holder to produce wafers using the device and methods presently provided. The holder rotates about its central axis, which translates to workpieces moving in orbit around this axis. A single abrasive wire, or multiple turns of wire stretched tightly between wire guides, is then contacted with the rotating holder to slice the workpieces. Full Article
for Methods, wires, and apparatus for slicing hard materials By www.freepatentsonline.com Published On :: Tue, 02 Sep 2014 08:00:00 EDT Methods, wires, and apparatus for use in cutting (e.g., slicing) hard, brittle materials is provided. The wire can be a super-abrasive wire that includes a wire core and super-abrasive particles bonded to the wire core via a metal bonding layer. This wire, or another type of wire, can be used to slice workpieces useful for producing wafers. The workpieces can be aligned within a holder to produce wafers using the device and methods presently provided. The holder rotates about its central axis, which translates to workpieces moving in orbit around this axis. A single abrasive wire, or multiple turns of wire stretched tightly between wire guides, is then contacted with the rotating holder to slice the workpieces. Full Article
for Device for adjusting the blade guard holder of a wall saw By www.freepatentsonline.com Published On :: Tue, 16 Sep 2014 08:00:00 EDT A device (20) for adjusting the blade guard holder (17) arranged on the saw arm (3) of a wall saw (1), having a coupling element (25) is provided, whereby a first end of the coupling element (25) is joined to the blade guard holder (17), and, in a locked state, a second end is joined to the saw arm (3). Full Article
for Apparatus, system and method for using a diamond-impregnated wire to cut an object By www.freepatentsonline.com Published On :: Tue, 16 Sep 2014 08:00:00 EDT An apparatus, a system and a method may use a diamond-impregnated wire loop to cut an underwater pipeline. The apparatus may have a frame, a carriage attached to the frame and/or pulleys connected to the carriage. The diamond-impregnated wire loop may be connected to the pulleys. The carriage may move relative to the frame to direct the diamond-impregnated wire loop in a forward direction relative to the frame and/or through the pipeline. Full Article
for Method for slicing a multiplicity of wafers from a crystal composed of semiconductor material By www.freepatentsonline.com Published On :: Tue, 30 Sep 2014 08:00:00 EDT A method for slicing a plurality of wafers from a crystal includes providing a crystal of semiconductor material having a longitudinal axis, a cross section and at least one pulling edge. The crystal is fixed on a table and guided through a wire gang defined by sawing wire so as to form the wafers. The guiding is provided by a relative movement between the table and the wire gang such that entry sawing or exit sawing using the sawing wire occurs in a vicinity of the at least one pulling edge of the crystal. Full Article
for Slot wear indicator for a grinding tool By www.freepatentsonline.com Published On :: Tue, 07 Oct 2014 08:00:00 EDT Wear indicators for abrasive articles are presented. Specifically, indicator marks that are parallel to a bonding edge of a grinding element are presented. Tools comprising a carrier element and one or more grinding elements comprising one or more indicators are also presented. Full Article
for Protective cover for a handheld power tool By www.freepatentsonline.com Published On :: Tue, 14 Oct 2014 08:00:00 EDT A protective cover for a handheld power tool, with a tool that is at least partially surrounded by the protective cover, is formed of at least a first wall element and a second wall element, which in order to form a tool space are connected to each other in a parallel-spaced arrangement. The first wall element has a first circumferential section and the second wall element has a second circumferential section. The circumferential sections overlap each other and form a circumferential wall of the protective cover, with at least one opening which is provided in the outer-lying second circumferential section and under which the inner-lying first circumferential section extends. Full Article
for Hand-operated implement comprising a cutting chain for cutting mineral and metal materials By www.freepatentsonline.com Published On :: Tue, 28 Oct 2014 08:00:00 EDT A hand-operated implement has a guide bar on which is fitted a cutting chain for cutting mineral and metal materials. The cutting chain is driven around the guide bar by a chain sprocket. The chain sprocket is arranged in a chain sprocket chamber which is delimited by a chain sprocket cover. A cutting element has an outer side facing a sidewall of the chain sprocket cover which lies in a first notional plane. The distance between the sidewall and the first notional plane measured perpendicular to the first notional plane and centrally between the top of the cutting element and the peripheral wall is less than approximately 0.8 cm over at least 30% of the section between a second notional plane containing the central axis of a fixing bolt on the guide bar and the exit opening at which the cutting chain leaves the chain sprocket chamber. Full Article
for Ductile mode machining methods for hard and brittle components of plasma processing apparatuses By www.freepatentsonline.com Published On :: Tue, 25 Nov 2014 08:00:00 EST A method of ductile mode machining a component of a plasma processing apparatus wherein the component is made of nonmetallic hard and brittle material wherein the method comprises single point turning the component with a diamond cutting tool causing a portion of the nonmetallic hard and brittle material to undergo a high pressure phase transformation to form a ductile phase portion of the hard and brittle material during chip formation wherein a turned surface is formed from a phase changed material and the turned surface is a grooved textured surface of phase changed material. Full Article
for Process for the manufacture of stone blocks By www.freepatentsonline.com Published On :: Tue, 09 Dec 2014 08:00:00 EST This invention relates to a process which may be automated for the manufacture of stone blocks for use as finished landscape stone blocks from quarry stone. The natural stone is quarried from the quarry and split into rectangular blocks, with squared ends and the top and bottom surfaces are ground with a plurality of grooves and ridges of varying heights. The ridges of varying heights are then removed thereby producing a surface having ridges of uniform height and grooves of uniform depth. The blocks may be used to form an architectural wall. The process is also applicable to pavers, steps and coping stones. Full Article
for Method for shaping and slicing ingots using an aqueous phosphate solution By www.freepatentsonline.com Published On :: Tue, 03 Feb 2015 08:00:00 EST A method for slicing a workpiece into wafers in which a polyphosphate solution is applied to the workpiece during the slicing process. The method comprises the steps of positioning the workpiece, such as a silicon ingot, in the vicinity of a wire saw that can cut through the workpiece without the use of an abrasive slurry; causing an aqueous polyphosphate solution to contact the workpiece; and causing the wire saw to cut into the workpiece while the polyphosphate solution is in contact with the workpiece. After the workpiece has been cut into wafers, the polyphosphate solution is rinsed off of the wafers. Preferably, the wire saw used in this method is a diamond wire saw. Full Article
for Cutting chain for a hand-operated implement and hand-operated implement By www.freepatentsonline.com Published On :: Tue, 24 Feb 2015 08:00:00 EST A cutting chain for a hand-operated implement for cutting metal and mineral materials such as a stone cutter has central connecting links which are connected to one another by lateral connecting links. The central connecting links comprise first central connecting links which each have a drive tooth. The cutting chain has two central connecting links with drive teeth shaped differently to the drive teeth on the first central connecting links; or located a different distance from the leading drive teeth; or having no drive teeth. A hand-operated implement for cutting mineral materials has a drive motor which drives the cutting chain around a guide bar by a drive sprocket. The cutting chain is guided round part of the circumference of the drive sprocket and round a nose sprocket on the guide bar. The drive sprocket or nose sprocket have different first and second areas matched to the cutting chain. Full Article
for Systems and methods for connecting an ingot to a wire saw By www.freepatentsonline.com Published On :: Tue, 24 Feb 2015 08:00:00 EST Systems and methods are disclosed for connecting an ingot to a wire saw with an ingot holder, a bond beam, and a bar. The bar has an angled mating surface that engages a recessed surface formed in a slot of the bond beam. Mechanical fasteners are used to connect the tee bar to the ingot holder. The angle of the mating surface with respect to the recessed surface of the slot prevents deformation of the bond beam and prevents compromising the integrity of the adhesive bond between the ingot and the bond beam. Full Article
for Method for cooling a workpiece made of semiconductor material during wire sawing By www.freepatentsonline.com Published On :: Tue, 03 Mar 2015 08:00:00 EST A method for cooling a cylindrical workpiece during wire sawing includes applying a liquid coolant to a surface of the workpiece. The workpiece is made of semiconductor material having a surface including two end faces and a lateral face. The method includes sawing the workpiece with a wire saw including a wire web having wire sections arranged in parallel by penetrating the wire sections into the workpiece by an oppositely directed relative movement of the wire sections and the workpiece. Wipers are disposed so as to bear on the surface of the workpiece. The temperature of the workpiece is controlled during the wire sawing using a liquid coolant applied onto the workpiece above the wipers so as to remove the liquid coolant with the wipers bearing on the workpiece surface. Full Article
for Workpiece for frame gang saw, method for cutting the workpiece, and product cut by the method By www.freepatentsonline.com Published On :: Tue, 10 Mar 2015 08:00:00 EDT There is provided a method of cutting or drilling workpiece including stone such as marble and granite, brick, concrete and asphalt, using a frame gang saw. There are provided a workpiece cut by a frame gang saw that includes one or a plurality of blades having multiple cutting tips or that includes a blade without including a cutting tip; a method of cutting the workpiece by using a frame gang saw; and a product provided by the cutting method. The workpiece is provided to include one or more grooves into which at least a portion of at least one cutting tip among the multiple cutting tips or at least a portion of the blade without a cutting tip is inserted and which is formed in a surface thereof. Here, an initial cutting time on a workpiece may be shortened to greatly improve productivity and the quality of a product and a lifespan of a frame gang saw blade may be improved by significantly decreasing deflection in the blade. Full Article
for Supply device for spraying a cutting tool of a handheld power tool and a power tool of this type By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A supply device for a handheld power tool for a cutting grinder includes a cutting tool and a protective cover which at least partially surrounds the cutting tool. The supply device includes a U-shaped element which can be arranged on the protective cover and via which a fluid medium can be supplied to the cutting tool. The U-shaped element has a connection piece on which a coupling element can be arranged. On the coupling element a pipeline can be connected via which the fluid medium can be supplied to the U-shaped element through the connection piece. The coupling element can be turned about the axis of rotation of the connection pieces. Full Article
for Apparatus, system and method for using a diamond-impregnated wire to cut an object By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT An apparatus, a system and a method may use a diamond-impregnated wire loop to cut an underwater pipeline. The apparatus may have a frame, a carriage attached to the frame and/or pulleys connected to the carriage. The diamond-impregnated wire loop may be connected to the pulleys. The carriage may move relative to the frame to direct the diamond-impregnated wire loop in a forward direction relative to the frame and/or through the pipeline. Full Article
for Dressing device for a grinding wheel and its use in a centreless nuclear fuel pellet grinder By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT The invention relates to a device for dressing a grinding wheel, comprising a sleeve to hold a corundum rod laterally and to guide it along its longitudinal axis, a ram to apply constant thrust force onto the corundum rod held in place and guided in the sleeve, to bring it into contact with the grinding wheel, means of rigidly connecting the ram shaft to the end of the corundum rod, and linear guide means for the sleeve for translating the corundum rod parallel to the axis of the grinding wheel while keeping the rod pressed against the grinding wheel with a constant force. Application to a centerless grinder in which the grinding wheel is used to grind nuclear fuel pellets. Full Article
for Core pin for casting By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT Disclosed is a cast pin equipped with circular grooves which are provided at any location. The cast pin (10) is equipped with: an outer tube (11) in the shape of a hollow body the tip of which is closed; an inner tube (20) inserted into the outer tube (11); and a cooling medium pipe (30) that is inserted into the inner tube (20) and supplies a cooling medium to the interior of the inner tube (20). Three circular grooves (22) are formed at prescribed intervals in the longitudinal direction, for example, on the outer circumferential surface (21) of the inner tube (20). The circular grooves (22) are formed in the outer circumferential surface (21) by applying a cutting tool from the radial outward direction of the inner tube (20). Full Article
for Arrangement and method for flow control of molten metal in a continuous casting process By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT An arrangement for a continuous casting process. The arrangement includes a vessel having a first opening for receiving molten metal in the vessel, a second opening for discharging the molten metal from the vessel, and a body extending between the first opening and the second opening, a first magnetic arrangement attached to the body, the first magnetic arrangement having a magnetic core with legs, and coils arranged around the legs, and a power system configured to provide an alternating current superimposed on a carrier current to each of the coils, each pair of alternating current and carrier current provided to a coil forming a flow control current, wherein flow control currents provided to adjacent coils are phase shifted relative each other, thereby creating a travelling magnetic field in molten metal in the vessel. A corresponding method is also presented herein. Full Article
for Method for manufacturing titanium ingot By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT The present invention is a method for manufacturing a titanium ingot (30), the method being characterized by comprising: a step of melting a titanium alloy for a predetermined time by cold crucible induction melting (CCIM); a step of supplying molten titanium (6) to a cold hearth (10), and separating high density inclusions (HDIs) (8) by precipitation in the cold hearth (10) while spraying a plasma jet or an electron beam onto the bath surface of the molten titanium (6); and a step of supplying a molten titanium starting material from which the HDIs (8) are separated by precipitation to a mold (20) to obtain the titanium ingot. Full Article
for Mold, casting apparatus, and method for producing cast rod By www.freepatentsonline.com Published On :: Tue, 31 Mar 2015 08:00:00 EDT Arnold (13) includes a recessed portion (21) for receiving a melt (2). The recessed portion (21) is constituted by an inner wall surface (29) for converting the melt (2) into a solidified portion when the inner wall surface (29) contacts the melt (2), and opens in a withdrawal direction (D1) of the solidified portion. A curved line formed by a first contour (23p) and a second contour (25p) has a cusp at a position of start points (43 and 45). The distance between the first contour (23p) and the second contour (25p) in a width direction (D2) increases continuously from an upstream side to a downstream side of the withdrawal direction (D1). The shape of the inner wall surface (29) of the recessed portion (21) is determined so that a cast rod (3) can be rotationally displaced clockwise or counterclockwise about an axis passing through a first end point (33) or a second end point (35) and perpendicular to a section of the mold 13. Full Article
for Methods of forming earth-boring tools By www.freepatentsonline.com Published On :: Tue, 31 Mar 2015 08:00:00 EDT A method of forming an earth-boring tool includes introducing metal into a die, rotating the die to generate centrifugal forces on the metal, and cooling the metal in the rotating die. A rotary drill bit may include a unitary, centrifugally cast bit body including an integral shank, at least one blade, and at least one cutting element on the blade. A rotary drill bit or a roller cone may include a first centrifugally cast material and a second centrifugally cast material. Another rotary drill bit includes a bit body comprising a maraging steel alloy. A method of forming a rotary drill bit may include disposing cutting elements on a rotary drill bit comprising maraging steel and aging the rotary drill bit to form at least one intermetallic precipitate phase. Methods of repairing a rotary drill bit include annealing and aging at least a portion of a rotary drill bit. Full Article
for Method for producing of hollow die cast products By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT A method for the production of a hollow body from die casting aluminum in a die casting machine with a die casting die having mould parts with a stationary mould part and with at least two movable mould parts. The movable mould parts are guided in at least one further movable mould part of the die, so that, in the closed position of the die, the movable mould parts are blocked at least by way of an interlock which is attached to the stationary mould part. Full Article
for Ceramic core with composite insert for casting airfoils By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT A multi-wall ceramic core for casting an airfoil with one or more internal cooling passages is made by preforming at least one fugitive core insert to have a joint-forming surface with a male and/or female joint feature and then forming at least one fugitive core insert in-situ adjacent and integrally connected and fused to the at least one preformed core insert at the joint-forming surface to form an interlocked, fused joint to form a composite core insert that includes features to form internal passage surfaces in the core when the composite core insert is removed. Another aspect involves preforming first and second fugitive core inserts to have respective joint-forming surfaces with respective snap-fittable joint features and assembling the first and second fugitive core inserts to form a composite core insert by snap fitting the snap-fittable joint features together to form an interlocked joint. The composite core insert is placed in a core molding die cavity, and a fluid ceramic material is introduced into the die cavity to form the ceramic core body incorporating the fugitive composite core insert therein. Full Article
for Bearing component for a rolling bearing or for a sliding bearing By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT The invention concerns a bearing component (Ia, Ib, 1, 7, 9) for a rolling (13, 14, 16) or sliding bearing (19), wherein the bearing component (Ia, Ib, 1, 7, 9) is one of an inner ring (Ia, 1), an outer ring (Ib, 7), a rolling element (9), a cage, or a guide ring. The bearing component (Ia, Ib, 1, 7, 9) comprises a first material (2), and a second material (3) joined to the first material (2), wherein the second material (3) and the first material (2) having been joined by a semi-solid metal process. Full Article
for Method for producing a nickel strip By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A nickel strip is made from a starting material of solid cathode sheets having a minimum nickel content of 99.94% by weight and a maximum trace element content, in ppm by weight, of Full Article
for Method and apparatus for press casting By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT An apparatus for press casting includes a casting mold formed of a fixed mold and a first moving mold operable to move relative to the fixed mold. The apparatus further includes a second moving mold operable to move relative to the first moving mold. A mold cavity, which forms a cast product, is configured by the fixed mold and the second moving mold. When the first moving mold is moved to a first predetermined position, a molten metal passage and a gas exhaust port, which communicate with the mold cavity, are formed at positions outside the mold cavity. A communication between the mold cavity and the molten metal passage, and the gas exhaust port is cut off by the second moving mold when the second moving mold is moved to a second predetermined position while the first moving mold is maintained at the first predetermined position thereof. Full Article
for Method for casting thin metal objects By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches. Full Article
for Method for continuous casting of a metal with improved mechanical strength and product obtained by said method By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A new method for continuous casting of molten metal is provided that allows one to obtain an intermediate product such as slab, billet wire, etc. before subsequent thermomechanical treatment (e.g. lamination or annealing), such that its chemical composition is modified by the addition of elements in order to give it greater mechanical strength. Full Article
for Temperature regulated melt crucible for cold chamber die casting By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT Disclosed is a vessel for melting and casting meltable materials. The vessel may be a surface temperature regulated vessel for providing a substantially non-wetting interface with the molten materials. In one embodiment, the vessel may include one or more temperature regulating channels configured to flow a fluid therein for regulating a surface temperature of the vessel such that molten materials are substantially non-wetting at the interface with the vessel. Disclosed also includes systems and methods for melting and casting meltable materials using the vessel. Full Article
for Method and apparatus for interlocking load carrying elements By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT A method for interlocking structural steel components with a metal-filled interlock is disclosed herein. The method comprises placing a mold about aligned contoured portions of structural steel components and attaching a crucible and a spout to the mold. The crucible is charged with exothermic reactive metals which are ignited, forming a molten metal filler. The molten metal filler melts a metal plug in the crucible or spout and the molten metal filler flows into the mold and about the aligned contoured portions of the structural steel components. Cooling of the molten metal filler forms a metal-filled interlock. Molds for performing the disclosed method are also disclosed herein. Full Article
for Method of casting semi-liquid or semi-solid iron-based alloy and die for casting By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT A method of casting a semi-liquid or semi-solid iron-based alloy, the method including: applying, to a part or to the whole of an uppermost surface of an inner surface of a die, a lubricating die-release agent in which particles including at least one selected from molybdenum disulfide, graphite, tungsten disulfide, boron nitride, chrome oxide and boric oxide are dispersed in a solvent; and thereafter casting by using the die. Full Article
for Casting core, method for producing same, and method for casting using said core By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT A casting core resulting from alkaline earth metal oxide particles having an average particle size of 0.8-4 mm being dispersed in a water-soluble alkali metal salt matrix. The casting core can be efficiently produced using a method of dispersing alkaline earth metal hydroxide particles having favorable disintegration properties and a particle size in the range of 1-5 mm in a molten water-soluble alkali metal salt, converting to alkaline earth metal oxide particles by means of dehydration, and casting in a mold, cooling, and hardening. Full Article
for Method for the manufacture of casting molds and a device for realizing the same By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT A method of pulsed-air compacting of mold-sand in combination with compacting by compression supplements the pulsed-air compacting of the mold-sand by an operation of re-compacting the mold-sand by pressing which is performed with the pattern plate containing the patterns by the plate moving inside the cavity of the filling frame in the direction of the latticed pressing element which is subjected to a counter-pressure force corresponding in its value to the prescribed level of the half mold compaction. The method is realized with a device in which the pattern plate containing the patterns is mounted with the possibility of a reciprocal motion inside the cavity of the filling frame, and the pressing cylinder is mounted with the possibility to apply a force against the movable pattern plate. Full Article
for Method and installation for manufacturing thin metal strip By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT A method for manufacturing a thin metal strip by pouring and rapidly solidifying molten metal onto a cooling roll rotating at a high speed to form a thin metal strip having a width of 50˜350 mm, blowing compression gas from substantially a tangential direction of the cooling roll toward the thin metal strip to separate the thin metal strip from the cooling roll, adsorbing the separated thin metal strip with a permeable belt of a suction type belt conveyor, and transporting to a take-up reel to wind in form of a coil, the thin metal strip is adsorbed by the belt under conditions that a nearest approaching distance L between the cooling roll and the suction type belt conveyor is 2˜50 mm and a suction width S of a suction box arranged in the suction type belt conveyor is 1.2˜2.5 times of a width W of the thin metal strip. Full Article
for Method for producing a metal part for an aircraft turbo-engine By www.freepatentsonline.com Published On :: Tue, 12 May 2015 08:00:00 EDT A method for producing a metal part, the part including, in particular, a first set of elements having a small thickness, and a second set of elements having a large thickness, the method including: forming a peripheral portion of the elements of the second set of elements by selectively melting a powder by scanning the surface of the powder layer with a laser beam or with an electron beam; using the peripheral portion of the elements of the second set of elements as a mould by carrying out an operation of filling an inner area defined by the peripheral portion with liquid metal; cooling the metal part to solidify the inner area defined by the peripheral portion and filled with metal. Full Article
for Aluminium-copper alloy for casting By www.freepatentsonline.com Published On :: Tue, 19 May 2015 08:00:00 EDT An aluminium-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy, provided with free titanium in quantity sufficient to result in a refinement of the grain structure in the cast alloy. Full Article
for Process and refractory metal core for creating varying thickness microcircuits for turbine engine components By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT The present disclosure is directed to a refractory metal core for use in forming varying thickness microcircuits in turbine engine components, a process for forming the refractory metal core, and a process for forming the turbine engine components. The refractory metal core is used in the casting of a turbine engine component. The core is formed by a sheet of refractory metal material having a curved trailing edge portion integrally formed with a leading edge portion. Full Article
for Systems and methods for producing a hardwearing alloy material By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT Described herein are systems and methods for producing a hardwearing or wear-resistant material. In one aspect, a first group of materials comprising zirconium dioxide (ZrO2), aluminum oxide (Al2O3), and one or both of calcium oxide (CaO) and yttrium oxide (Y2O3) may be mixed, heated, and cooled to yield a first mixture. The first mixture may be used to generate granules that may then be mixed with a second group of materials comprising iron, nickel, manganese, titanium, carbon, chromium, and optionally, a paraffin, to yield a second mixture. The second mixture may then be compressed, cast, cooled, and heat treated to yield the hardwearing or wear-resistant material. Full Article
for Production of die cast rotors with copper bars for electric motors By www.freepatentsonline.com Published On :: Tue, 26 May 2015 08:00:00 EDT A rotor core for an electric motor includes a stack of laminations having peripherally spaced openings receiving copper bars with opposite end portions projecting from the stack. The core is mounted on an arbor and is inserted into a mold on a vertical die cast press having a shot chamber. The mold has upper and lower mold members defining annular cavities receiving end portions of the bars. Molten copper or aluminum is poured into the shot chamber and forced upwardly by a shot piston through passages in the lower mold member and into the cavity around the lower end portions of the bars. The pressurized molten metal solidifies and shrinks around the bar end portions to form an endring for the rotor. The core, endring and arbor are inverted and confined in the mold, and the casting steps are repeated to form the opposite endring. Full Article